China high quality Accumulator Ceramic for Thermal Oxidizer

Basic Info.

Model NO.

Amazing catalysis

Type

Incinerator

Energy Saving

100

Excellent Material

100

High Efficiency

100

Trademark

Bjamazing

Transport Package

Overseas Package

Specification

111

Origin

China

HS Code

111111

Product Description

Accumulator Ceramic

RTO adopt ceramic accumulator, which has excellent heat storage performance, less heat loss and high efficiency in heat exchanging .

Ceramic accumulating body adopts LANTEC MLM series product, which embodies the merits of large specific surface area, small resistance, large heat volume, heat resistance can up to 1200ºC, high anti-acid fastness, small water absorption, small thermal expansion coefficient, better anti-cracking ability, long lifet Specification

High Temperature Air Combustion Technology(HTAC) have dual effects on energy saving and environment protection. Comparing with the conventional combustion technology, CZPT will save approximately 20-50% fuels, decrease  the oxidation and lgnition loss by 20%,reduce NOx emissions by 40% and bring up the production output > 20%.

ceramic accumulator, ceramic accumulator, ceramic accumulator, honeycomb 

Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

Can regenerative thermal oxidizers handle variable pollutant concentrations?

Regenerative thermal oxidizers (RTOs) are designed to handle variable pollutant concentrations effectively. They are capable of accommodating fluctuations in pollutant concentrations without significant adverse effects on their performance or efficiency. The ability of RTOs to handle variable pollutant concentrations is one of the advantages that make them suitable for a wide range of industrial applications.

Here are some key points to consider regarding the capability of RTOs to handle variable pollutant concentrations:

• High Destruction Efficiency: RTOs are known for their high destruction efficiency, which refers to their ability to effectively destroy or oxidize the pollutants present in the exhaust gases. The combustion chamber within the RTO is designed to maintain a sufficiently high temperature to ensure complete oxidation of the pollutants, regardless of their concentration.
• Retention Time: RTOs are designed with a sufficient residence or retention time within the combustion chamber. This allows the exhaust gases to spend enough time in the high-temperature zone, ensuring that even pollutants with varying concentrations are adequately treated and oxidized.
• Heat Recovery: The heat recovery system in an RTO, typically using ceramic media beds or heat exchangers, plays a crucial role in handling variable pollutant concentrations. The heat recovery system helps maintain the required temperature and provides thermal energy to sustain the combustion process, even during periods of low pollutant concentrations.
• Dynamic Operation: RTOs are designed to operate dynamically, meaning they can adjust their operating parameters to accommodate changes in pollutant concentrations. They can modulate variables such as the flow rates of the exhaust gases and incoming untreated gases, the temperature setpoints, and the switching frequency of the beds to optimize performance under varying pollutant loads.
• Monitoring and Controls: RTOs are equipped with advanced monitoring and control systems that continuously monitor pollutant concentrations, temperature, and other relevant parameters. These systems enable real-time adjustments and optimization of the RTO operation to ensure effective treatment of variable pollutant concentrations.

While RTOs can handle variable pollutant concentrations, it’s important to note that extreme or highly fluctuating pollutant concentrations may require additional considerations. In some cases, pre-treatment methods such as dilution or conditioning of the exhaust gases may be employed to ensure optimal performance of the RTO.

Overall, RTOs are versatile and reliable systems that can effectively handle variable pollutant concentrations, providing efficient and consistent treatment of industrial emissions.

Can regenerative thermal oxidizers be remotely controlled and monitored?

Yes, regenerative thermal oxidizers (RTOs) can be remotely controlled and monitored using advanced automation and control systems. Remote control and monitoring capabilities offer several benefits in terms of operational efficiency, maintenance, and troubleshooting. Here are some key points regarding the remote control and monitoring of RTOs:

• Automation Systems: RTOs can be integrated with automation systems that enable remote control and monitoring. These systems utilize programmable logic controllers (PLCs), distributed control systems (DCS), or other similar technologies to manage and optimize the operation of the RTO.
• Remote Control: With remote control capabilities, operators can adjust and modify the operating parameters of the RTO from a central control room or even remotely through secure network connections. This allows for convenient and efficient control of the RTO, making it easier to optimize performance, adjust settings, and respond to changing process conditions.
• Remote Monitoring: Remote monitoring systems enable real-time monitoring of various parameters and performance indicators of the RTO. These systems can provide insights into the operational status, temperature profiles, gas flow rates, pressure differentials, and other critical variables. Operators can access this information remotely, allowing them to assess the system’s performance, identify potential issues, and make informed decisions.
• Alarms and Notifications: Remote monitoring systems can be programmed to generate alarms and notifications based on predefined conditions or thresholds. This allows operators to receive immediate alerts in case of deviations from normal operating conditions or the occurrence of any critical events. Prompt notifications facilitate timely response and troubleshooting, minimizing downtime and potential risks.
• Data Logging and Analysis: Remote control and monitoring systems often include data logging capabilities, which capture historical data regarding the RTO’s operation and performance. This data can be analyzed to identify trends, evaluate efficiency, and optimize the system’s operation over time. It also helps in compliance reporting and maintenance planning.
• Integration with SCADA Systems: RTOs can be integrated with supervisory control and data acquisition (SCADA) systems, which provide a centralized platform for monitoring and controlling multiple processes and equipment within a facility. Integration with SCADA systems allows for a comprehensive overview of the entire operation and facilitates coordinated control and monitoring of various systems.

It is important to ensure that the remote control and monitoring systems are implemented with appropriate cybersecurity measures to protect against unauthorized access or cyber threats. Manufacturers of RTOs often provide guidance and recommendations for implementing secure remote access to their systems.

Overall, the remote control and monitoring capabilities of RTOs enhance operational efficiency, enable proactive maintenance, and facilitate faster response times, contributing to the effective and optimized operation of the air pollution control system.

How do regenerative thermal oxidizers handle start-up and shutdown procedures?

Regenerative thermal oxidizers (RTOs) have specific procedures for start-up and shutdown to ensure safe and efficient operation. These procedures are designed to optimize the performance of the RTO and minimize any potential risks. Here is an overview of how RTOs handle start-up and shutdown:

• Start-up Procedure: During start-up, the RTO goes through a series of steps to reach its operating temperature. The start-up procedure typically involves the following stages:
1. Purge Stage: The RTO is purged with clean air or an inert gas to remove any potential flammable or explosive gases that may have accumulated during the shutdown period.
2. Preheat Stage: The RTO’s heat exchangers are preheated using a burner or an auxiliary heat source. This gradually increases the temperature of the heat exchange media (typically ceramic or metallic beds) and the combustion chamber.
3. Heat Soak Stage: Once the heat exchangers reach a certain temperature, the RTO enters the heat soak stage. In this stage, the heat exchangers are fully heated, and the RTO operates in a self-sustaining mode, with the combustion chamber temperature being maintained primarily by the heat released from the oxidation of pollutants in the exhaust gas.
4. Normal Operation: After the heat soak stage, the RTO is considered to be in normal operation mode, where it maintains the desired operating temperature and treats the exhaust gas containing pollutants.
• Shutdown Procedure: The shutdown procedure of an RTO is aimed at safely and efficiently stopping the operation of the system. The procedure typically involves the following steps:
1. Cool Down: The RTO is gradually cooled down by reducing the flow of the exhaust gas and the supply of combustion air. This helps to prevent thermal stress on the equipment and minimize the risk of fires or other safety hazards.
2. Heat Recovery: During the cool-down phase, the RTO may employ heat recovery techniques to capture and utilize the residual heat for other purposes, such as preheating incoming process air or water.
3. Purge: Once the RTO has cooled down sufficiently, a purge cycle is initiated to remove any residual gases or contaminants from the system. This helps to ensure a clean and safe environment for maintenance activities or subsequent start-ups.
4. Complete Shutdown: After the purge cycle, the RTO is considered to be in a fully shut-down state, and it can remain in this state until the next start-up is initiated.

It is important to note that the specific start-up and shutdown procedures for an RTO may vary depending on the design and manufacturer. Manufacturers typically provide detailed guidelines and instructions for operating their specific RTO models, and it is crucial to follow these guidelines to ensure safe and efficient operation.

editor by CX 2023-09-04