China Hot selling Industrial Ceramics Honeycomb Ceramic for Regenerative Thermal Oxidizers Rto & Rco

基本訊息

Material

Cordierite

應用

Industry, Food and Beverage, Medicine, Textile, Metallurgy

類型

Ceramic Filter

Filter Connector

Flat Connector

Filtration Grade

ULPA Filter

Activated Carbon Filter Type

Bulk Type

商標

SW

運輸套餐

Carton

Specification

50x50x50, 100x100x50, 595x260x95

起源

China

HS Code

3815120090

產品描述

Description:;
Carrier:; Ceramic honeycomb substrate (cordierite monolith); or metal honeycomb substrate (stainless steel crust and Fe-Cr-Al honeycomb body);.;

Technical Data:;
Material:;Cordierite,; mullite ceramics 
Size:;                                               
50x50x50,;100x100x50,;595x260x95
Working Temperature:;220°C-1100°C 
Channels:;Circular,; Square,; Rectangle
Cell Density:;                                     
50-400 CPSI                                      
Type:; Catalytic Converter
Usage:;
Catalytic Converter                                           
Application:;Enameled wire,; paint room,; waste gas treatment industry.;
——————————————————————————————————————————————————

Regenerative Thermal/Catalytic Oxidizer (RTO/RCO); :;

Regenerated heat/catalytic oxidant (RTO/RCO);:; it is widely used in automotive coatings,; chemical industry,; electronic and electric manufacturing industry,; contact combustion system and other fields.;Ceramic honeycomb is designated as a structural regenerative medium for RTO/RCO.;
 

Advantage:;

1.; Various materials and specifications
2.; Products with different formulas can be customized according to customer requirements.;
3.; Small resistance loss
4.; Low thermal expansion coefficient
5.; Excellent crack resistance
6.; It can be customized to meet the emission standards of different countries.;
 

應用：；

1.; It can be used as a heat exchanger in the RTO of the heat recovery device.;
2.; Can be used as a catalyst to purify automobile exhaust and motorcycle exhaust to remove odor.;
3.; Applicable to food service industry,; environmental protection industry,; metallurgy industry,; etc

Test Equipment:;

Particle size distribution tester
Aperture and specific surface meter
Metal distribution,; crystalline structure
Catalyst activity evaluation system

Production Equipment:;

Coating continuous microwave drying system
Slurry nanometer grinding preparation system
Slurry quantitative spraying system

RFQ:;

Q:;Are you a trading company or a manufacturer?

A:;We are professional manufacturer which has almost 20 years of experience in this industry.;

Q:;Can you produce according to the samples?

A:;Yes,;we can produce by your samples or technical drawings.;

Q:;Would it be possible for us to visit your factory?

A:;Sure,;we welcomed our customers visit our factory in any time.;

Q:;Will your company supply samples?

A:;Yes,;the sample expense will be deducted from the value of your order.;

Q:;What’s your payment terms?

A:;T/T,; L/C,; Western Union,; Money Gram,; are available for us.;

Q:;Delivery time for my order?

A:;Within 7-15 working days for your sample order; 20 working days for your bulk order( It depends on the models and quantity you are going to order);.;

Address: Room. 3902-2 TianAn CHINAMFG Town No. 228 Ling Lake Avenue, New Wu District, HangZhou City, ZheJiang Province, China.

Business Type: Manufacturer/Factory, Group Corporation

Business Range: Auto, Motorcycle Parts & Accessories, Chemicals, Industrial Equipment & Components, Manufacturing & Processing Machinery

Management System Certification: ISO 9001, ISO 14001, ISO 20000, IATF16949

Main Products: Honeycomb Catalytic, Three Way Catalytic, Chemical Catalytic, Exhaust Filter, Industrial Catalytic

Company Introduction: Established in 2003, Sheung Well International Corp. Is a professional enterprise specialized in developing, manufacturing, selling automotive vehicles, Universal fuel engine and industrial three-way catalyst and converters, four-way converters. With independent intellectual property rights, its technology has been approved by ISO9001, TS16949 quality and management systems.

Sheung Well is an all-round designer and manufacturer who has a innovative and quality managing team mainly consists of doctorates and masters. Based on its cutting edge technology, rich experience and modern production and quality management skills, CHINAMFG is providing customers with first-class products and services.

Oriented in market, with innovation as its soul, centralized in serving the society, CHINAMFG lays emphasis on developing technology and products of controlling Exhaust emissions and other industrial catalysts. By providing customers with technology and supports of new products, it is committed to becoming the word-class all-around enterprise in catalyst circle from home and abroad.

What is the difference between a regenerative thermal oxidizer and a thermal oxidizer?

A regenerative thermal oxidizer (RTO) and a thermal oxidizer are both types of air pollution control devices used for the treatment of volatile organic compounds (VOCs) and other air pollutants. While they share the same purpose, there are distinct differences between the two technologies.

Here are the key differences between a regenerative thermal oxidizer and a thermal oxidizer:

• Operating Principle: The fundamental difference lies in the operating principle. A thermal oxidizer operates by using high temperature alone to oxidize and destroy pollutants. It typically relies on a burner or other heat sources to raise the temperature of the exhaust gases to the required level for combustion. In contrast, an RTO utilizes a regenerative heat exchanger system to preheat the incoming exhaust gases by capturing and transferring heat from the outgoing gases. This heat exchange mechanism significantly improves the overall energy efficiency of the system.
• Heat Recovery: Heat recovery is a distinctive feature of an RTO. The regenerative heat exchanger in an RTO allows for the recovery of a significant amount of heat from the outgoing gases. This recovered heat is then used to preheat the incoming gases, reducing the energy consumption of the system. In a typical thermal oxidizer, heat recovery is limited or absent, resulting in higher energy requirements.
• Energy Efficiency: Due to the heat recovery mechanism, RTOs are generally more energy-efficient compared to traditional thermal oxidizers. The regenerative heat exchanger in an RTO allows for thermal efficiencies of 95% or higher, meaning that a significant portion of the energy input is recovered and utilized within the system. Thermal oxidizers, on the other hand, typically have lower thermal efficiencies.
• Operating Costs: The higher energy efficiency of RTOs translates into lower operating costs over the long term. The reduced energy consumption can result in significant savings in fuel or electricity expenses compared to thermal oxidizers. However, the initial capital investment for an RTO is generally higher than that of a thermal oxidizer due to the complexity of the regenerative heat exchanger system.
• Control of Pollutant Concentrations: RTOs are better suited for handling variable pollutant concentrations compared to thermal oxidizers. The regenerative heat exchanger system in an RTO allows for better control and adjustment of operating parameters to accommodate fluctuations in pollutant concentrations. Thermal oxidizers are typically less adaptable to varying pollutant loads.

In summary, the main differences between a regenerative thermal oxidizer and a thermal oxidizer lie in the operating principle, heat recovery capabilities, energy efficiency, operating costs, and control of pollutant concentrations. RTOs offer higher energy efficiency, better control of pollutant concentrations, and lower operating costs, but they require a higher initial investment compared to traditional thermal oxidizers.

Can regenerative thermal oxidizers handle high-temperature exhaust streams?

Regenerative thermal oxidizers (RTOs) are designed to handle high-temperature exhaust streams efficiently. They are capable of accommodating exhaust gases with elevated temperatures and effectively treating them for pollutant removal. Here are some key points regarding the handling of high-temperature exhaust streams in RTOs:

• Thermal Stability: RTOs are constructed using materials that can withstand high temperatures, typically ranging from 800 to 1,500 degrees Celsius (1,472 to 2,732 degrees Fahrenheit). The combustion chamber, heat exchangers, and other components are designed to maintain their structural integrity and thermal stability under these conditions.
• Heat Recovery: One of the primary advantages of RTOs is their ability to recover and reuse heat from the high-temperature exhaust streams. The heat exchangers within the RTO capture the thermal energy from the outgoing exhaust gases and transfer it to the incoming process air or gas stream. This heat recovery process improves the overall energy efficiency of the system and reduces the need for additional fuel consumption.
• Effective Combustion: RTOs are equipped with combustion chambers where the high-temperature exhaust gases are directed. In the combustion chamber, the pollutants in the exhaust stream are oxidized at high temperatures, typically above the autoignition temperature of the pollutants. This ensures effective destruction of the pollutants, even in high-temperature environments.
• Heat Exchange: RTOs utilize a regenerative heat exchange system, which allows for the efficient transfer of heat between the incoming and outgoing gas streams. The heat exchange media within the RTO alternately absorbs and releases heat, enabling the preheating of the incoming gases and cooling of the outgoing gases. This heat exchange process helps maintain the desired operating temperatures within the RTO while maximizing energy recovery.
• System Design Considerations: When handling high-temperature exhaust streams, proper system design is crucial. Factors such as the choice of materials, insulation, and thermal expansion considerations are taken into account to ensure safe and efficient operation at elevated temperatures. Additionally, temperature monitoring and control systems are implemented to maintain optimal operating conditions.

It is important to note that the specific temperature limits and capabilities of an RTO may vary depending on the design, materials used, and the specific requirements of the application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the suitability of an RTO for handling a particular high-temperature exhaust stream.

Overall, RTOs are well-suited for handling high-temperature exhaust streams, offering effective pollutant destruction, heat recovery, and energy efficiency in industrial applications.

蓄熱式熱氧化器如何運作？

蓄熱式熱氧化器 (RTO) 是一種先進的空氣污染控制裝置，可透過循環過程去除廢氣中的揮發性有機化合物 (VOC)、有害空氣污染物 (HAP) 和其他空氣污染物。以下是 RTO 工作原理的詳細說明：

1. 進氣靜壓室： 含有污染物的廢氣經由入口靜壓室進入 RTO。

2. 熱交換器床： RTO 包含多個裝有儲熱介質（通常是陶瓷材料或規則填料）的熱交換器床。熱交換器床成對佈置。

3.流量控制閥： 流量控制閥引導氣流並控制廢氣通過 RTO 的方向。

4、燃燒室： 現在引導進入燃燒室的廢氣被加熱到高溫，通常在 1400°F (760°C) 和 1600°F (870°C) 之間。此溫度範圍確保污染物的有效熱氧化。

5.VOC破壞： 燃燒室中的高溫導致揮發性有機化合物和其他污染物與氧氣反應，導致其熱分解或氧化。這個過程將污染物分解成水蒸氣、二氧化碳和其他無害氣體。

6.熱回收： 離開燃燒室的熱淨化氣體穿過出口靜壓室並流經處於相反操作階段的熱交換器床。床中的儲熱介質吸收排出氣體的熱量，從而預熱進入的廢氣。

7.循環切換： 經過特定的時間間隔後，流量控制閥會切換氣流方向，使預熱進入氣體的熱交換器床現在接收來自燃燒室的熱氣體。然後重複該循環，確保連續高效的運作。

蓄熱式熱氧化器的優點：

RTO 在工業空氣污染控制方面具有多種優勢：

1、效率高： RTO 可以實現很高的破壞效率，通常高於 95%，有效去除多種污染物。

2.能量回收： RTO 中的熱回收機制可以顯著節省能源。進入氣體的預熱減少了燃燒所需的燃料消耗，使 RTO 更節能。

3、性價比： 儘管 RTO 的初始資本投資可能很大，但透過能量回收和高銷毀效率節省的長期營運成本使其成為整個系統生命週期內具有成本效益的解決方案。

4. 環境合規性： RTO 旨在滿足嚴格的排放法規，並協助各行業遵守空氣品質標準和許可證。

5. 多功能性： RTO 可以處理各種製程廢氣量和污染物濃度，使其適用於各種工業應用。

總體而言，蓄熱式熱氧化器透過利用熱回收、高溫燃燒和循環流量控制來有效氧化污染物並實現高破壞效率，同時最大限度地降低能耗。

editor by CX 2024-01-30