Basic Info.
Material
Cordierite
Application
Industry, Food and Beverage, Medicine, Textile, Metallurgy
Type
Ceramic Filter
Filter Connector
Flat Connector
Filtration Grade
ULPA Filter
Activated Carbon Filter Type
Bulk Type
Trademark
SW
Transport Package
Carton
Specification
50x50x50, 100x100x50, 595x260x95
Origin
China
HS Code
3815120090
Product Description
Description:;
Carrier:; Ceramic honeycomb substrate (cordierite monolith); or metal honeycomb substrate (stainless steel crust and Fe-Cr-Al honeycomb body);.;
Technical Data:;
Material:;Cordierite,; mullite ceramics
Size:;
50x50x50,;100x100x50,;595x260x95
Working Temperature:;220°C-1100°C
Channels:;Circular,; Square,; Rectangle
Cell Density:;
50-400 CPSI
Type:; Catalytic Converter
Usage:;
Catalytic Converter
Application:;Enameled wire,; paint room,; waste gas treatment industry.;
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Regenerative Thermal/Catalytic Oxidizer (RTO/RCO); :;
Regenerated heat/catalytic oxidant (RTO/RCO);:; it is widely used in automotive coatings,; chemical industry,; electronic and electric manufacturing industry,; contact combustion system and other fields.;Ceramic honeycomb is designated as a structural regenerative medium for RTO/RCO.;
Advantage:;
1.; Various materials and specifications
2.; Products with different formulas can be customized according to customer requirements.;
3.; Small resistance loss
4.; Low thermal expansion coefficient
5.; Excellent crack resistance
6.; It can be customized to meet the emission standards of different countries.;
Applications:;
1.; It can be used as a heat exchanger in the RTO of the heat recovery device.;
2.; Can be used as a catalyst to purify automobile exhaust and motorcycle exhaust to remove odor.;
3.; Applicable to food service industry,; environmental protection industry,; metallurgy industry,; etc
Test Equipment:;
Particle size distribution tester
Aperture and specific surface meter
Metal distribution,; crystalline structure
Catalyst activity evaluation system
Production Equipment:;
Coating continuous microwave drying system
Slurry nanometer grinding preparation system
Slurry quantitative spraying system
RFQ:;
Q:;Are you a trading company or a manufacturer?
A:;We are professional manufacturer which has almost 20 years of experience in this industry.;
Q:;Can you produce according to the samples?
A:;Yes,;we can produce by your samples or technical drawings.;
Q:;Would it be possible for us to visit your factory?
A:;Sure,;we welcomed our customers visit our factory in any time.;
Q:;Will your company supply samples?
A:;Yes,;the sample expense will be deducted from the value of your order.;
Q:;What’s your payment terms?
A:;T/T,; L/C,; Western Union,; Money Gram,; are available for us.;
Q:;Delivery time for my order?
A:;Within 7-15 working days for your sample order; 20 working days for your bulk order( It depends on the models and quantity you are going to order);.;
Address: Room. 3902-2 TianAn CHINAMFG Town No. 228 Ling Lake Avenue, New Wu District, HangZhou City, ZheJiang Province, China.
Business Type: Manufacturer/Factory, Group Corporation
Business Range: Auto, Motorcycle Parts & Accessories, Chemicals, Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification: ISO 9001, ISO 14001, ISO 20000, IATF16949
Main Products: Honeycomb Catalytic, Three Way Catalytic, Chemical Catalytic, Exhaust Filter, Industrial Catalytic
Company Introduction: Established in 2003, Sheung Well International Corp. Is a professional enterprise specialized in developing, manufacturing, selling automotive vehicles, Universal fuel engine and industrial three-way catalyst and converters, four-way converters. With independent intellectual property rights, its technology has been approved by ISO9001, TS16949 quality and management systems.
Sheung Well is an all-round designer and manufacturer who has a innovative and quality managing team mainly consists of doctorates and masters. Based on its cutting edge technology, rich experience and modern production and quality management skills, CHINAMFG is providing customers with first-class products and services.
Oriented in market, with innovation as its soul, centralized in serving the society, CHINAMFG lays emphasis on developing technology and products of controlling Exhaust emissions and other industrial catalysts. By providing customers with technology and supports of new products, it is committed to becoming the word-class all-around enterprise in catalyst circle from home and abroad.
Are regenerative thermal oxidizers suitable for small-scale applications?
Regenerative thermal oxidizers (RTOs) are primarily designed for medium to large-scale industrial applications due to their specific characteristics and operational requirements. However, their suitability for small-scale applications depends on various factors:
- Process Exhaust Volume: The exhaust volume generated by the small-scale application plays a crucial role in determining the feasibility of using an RTO. RTOs are typically designed to handle high exhaust volumes, and if the exhaust volume from the small-scale application is too low, it may not be cost-effective or efficient to use an RTO.
- Capital and Operating Costs: RTOs can be expensive to purchase, install, and operate. The capital investment required for a small-scale application may not be justifiable when considering the relatively lower exhaust volumes and pollutant concentrations. Additionally, the operating costs, including energy consumption and maintenance, may outweigh the benefits for small-scale operations.
- Space Availability: RTOs require a significant amount of physical space for installation. Small-scale applications may have space limitations, making it challenging to accommodate the size and layout requirements of an RTO system.
- Regulatory Requirements: Small-scale applications may be subject to different regulatory requirements compared to larger industrial operations. The specific emission limits and air quality standards applicable to the small-scale application should be considered to ensure compliance. Alternative emission control technologies that are more suitable for small-scale applications, such as catalytic oxidizers or biofilters, may be available.
- Process Characteristics: The nature of the small-scale application’s exhaust stream, including the type and concentration of pollutants, can influence the choice of emission control technology. RTOs are most effective for applications with high concentrations of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). If the pollutant profile of the small-scale application is different, alternative technologies may be more appropriate.
While RTOs are generally more suitable for medium to large-scale applications, it’s important to assess the specific requirements, constraints, and cost-benefit analysis for each individual small-scale application before considering the use of an RTO. Alternative emission control technologies that are better suited for small-scale operations should also be evaluated.
Can regenerative thermal oxidizers handle corrosive exhaust gases?
Regenerative thermal oxidizers (RTOs) can be designed to handle corrosive exhaust gases effectively. However, the ability of an RTO to handle corrosive gases depends on several factors, including the choice of construction materials, operating conditions, and the specific corrosive nature of the exhaust gases. Here are some key points regarding the handling of corrosive exhaust gases in RTOs:
- Material Selection: The selection of appropriate construction materials is crucial when dealing with corrosive gases. RTOs can be constructed using materials that offer high resistance to corrosion, such as stainless steel, corrosion-resistant alloys (e.g., Hastelloy, Inconel), or coated materials. The choice of materials depends on the specific corrosive compounds present in the exhaust gases and their concentrations.
- Corrosion-Resistant Coatings: In addition to selecting corrosion-resistant materials, applying protective coatings can enhance the resistance of the RTO components to corrosive gases. Coatings such as ceramic coatings, epoxy coatings, or acid-resistant paints can provide an extra layer of protection against corrosion.
- Temperature Control: Maintaining appropriate operating temperatures in the RTO can help mitigate the corrosive effects of the exhaust gases. Higher temperatures can promote the decomposition of corrosive compounds, reducing their corrosive potential. Additionally, operating at higher temperatures can enhance the self-cleaning effect and prevent the accumulation of corrosive deposits on the surfaces.
- Gas Conditioning: Prior to entering the RTO, the exhaust gases can undergo gas conditioning processes to reduce their corrosive nature. This may involve pre-treatment methods such as scrubbing or neutralization to remove or neutralize corrosive compounds and reduce their concentration.
- Monitoring and Maintenance: Regular monitoring of the RTO performance and periodic maintenance are essential to ensure the effective handling of corrosive exhaust gases. Monitoring systems can track variables such as temperature, pressure, and gas composition to detect any deviations that may indicate corrosion-related issues. Proper maintenance, including cleaning and inspection of the components, helps identify and address any corrosion concerns in a timely manner.
It is important to note that the corrosiveness of exhaust gases can vary significantly depending on the specific industrial process and the pollutants involved. Therefore, when designing an RTO for handling corrosive gases, it is advisable to consult with experienced engineers or RTO manufacturers who can provide guidance on the appropriate design considerations and material selection.
By employing suitable materials, coatings, temperature control, gas conditioning, and maintenance practices, RTOs can effectively handle corrosive exhaust gases while ensuring their long-term performance and durability.
How do regenerative thermal oxidizers compare to other air pollution control devices?
Regenerative thermal oxidizers (RTOs) are highly regarded air pollution control devices that offer several advantages over other commonly used air pollution control technologies. Here’s a comparison of RTOs with some other air pollution control devices:
| Comparison | Regenerative Thermal Oxidizers (RTOs) | Electrostatic Precipitators (ESPs) | Scrubbers |
|---|---|---|---|
| Efficiency | RTOs achieve high VOC destruction efficiency, typically exceeding 99%. They are highly effective in destroying volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). | ESPs are effective in collecting particulate matter, such as dust and smoke, but they are less effective in destroying VOCs and HAPs. | Scrubbers are efficient in removing certain pollutants, such as gases and particulate matter, but their performance may vary depending on the specific pollutants being targeted. |
| Applicability | RTOs are suitable for a wide range of industries and applications, including high-volume exhaust gases. They can handle varying concentrations and types of pollutants. | ESPs are commonly used for particulate matter control in applications such as power plants, cement kilns, and steel mills. They are less suitable for VOC and HAP control. | Scrubbers are widely used for removing acid gases, such as sulfur dioxide (SO2) and hydrogen chloride (HCl), as well as certain odorous compounds. They are often employed in industries such as chemical manufacturing and wastewater treatment. |
| Energy Efficiency | RTOs incorporate heat recovery systems that allow for significant energy savings. They can achieve high thermal efficiency by preheating the incoming process air using the heat from the outgoing exhaust stream. | ESPs consume relatively low energy compared to other technologies, but they do not offer heat recovery capabilities. | Scrubbers generally consume more energy compared to RTOs and ESPs due to the energy required for liquid atomization and pumping. However, some scrubber designs may incorporate heat recovery mechanisms. |
| Space Requirements | RTOs typically require more space compared to ESPs and certain scrubber designs due to the need for ceramic media beds and larger combustion chambers. | ESPs have a compact design and require less space compared to RTOs and some scrubber configurations. | Scrubber designs vary in size and complexity. Certain scrubber types, such as packed bed scrubbers, may require a larger footprint compared to RTOs and ESPs. |
| Maintenance | RTOs generally require regular maintenance of components such as valves, dampers, and ceramic media beds. Periodic media replacement may be necessary depending on the operating conditions. | ESPs require periodic cleaning of collection plates and electrodes. Maintenance activities involve the removal of accumulated particulate matter. | Scrubbers require maintenance of liquid circulation systems, pumps, and mist eliminators. Regular monitoring and adjustment of the chemical reagents used in the scrubbing process are also necessary. |
It’s important to note that the selection of an air pollution control device depends on the specific pollutants, process conditions, regulatory requirements, and economic considerations of the industrial application. Each technology has its own advantages and limitations, and it’s essential to evaluate these factors to determine the most appropriate solution for effective air pollution control.
editor by Dream 2024-04-29
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