China Professional to Thermal Oxidizer

Basic Info.

Type

Incinerator

High Efficiency

100

Less Maintenance

100

Easy for Operation

100

Energy Saving

100

Trademark

Bjamazing

Transport Package

Overseas Wooden

Specification

180*24

Origin

China

HS Code

8416100000

Product Description

DTO system:

The full name of DTO is that the direct-fired thermal oxidation CZPT , compared with the catalytic combustion and regenerative thermal oxidation furnace,  its equipment investment is less . DTO system can be designed for the entire incineration system as well as the new air system, which is more suitable for production characteristics of coating units  for building materials plate. 

Feature of DTO:

1. lower initial investment cost of equipment, so that the investment refund period shortened
2. for high concentrations of VOC gas, the treatment efficiency can reach to 98%.
3. for the entire incineration system, effectively reduce the unit energy consumption.
4. The cost of equipment maintenance in post period is higher
5. it is suitable for ordinary building materials production and influenced by the impact of particles in the paint

Direct fired thermal oxidizer, direct fired thermal oxidizer, direct fired thermal oxidizer,  Thermal Oxidizer, Thermal Oxidizer, Thermal Oxidizer, oxidizer, oxidizer, oxidizer, incinerator, incinerator, incinerator, waste gas treatment, waste gas treatment, waste gas treatment, VOC treatment, VOC treatment, VOC treatment, 

Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

How much energy can be recovered by a regenerative thermal oxidizer?

The amount of energy that can be recovered by a regenerative thermal oxidizer (RTO) depends on several factors, including the design of the RTO system, the operating conditions, and the specific characteristics of the exhaust gases being treated. Generally, RTOs are known for their high energy recovery efficiency, and they can recover a significant portion of the thermal energy from the exhaust gases.

Here are some key factors that influence the energy recovery potential of an RTO:

• Heat Recovery System: The design and efficiency of the heat recovery system in the RTO significantly impact the amount of energy that can be recovered. RTOs typically use ceramic media beds or heat exchangers to capture and transfer heat between the exhaust gases and the incoming untreated gases. Well-designed heat exchangers with a large surface area and good thermal conductivity can enhance the energy recovery efficiency.
• Temperature Differential: The temperature difference between the exhaust gases and the incoming untreated gases affects the energy recovery potential. The greater the temperature differential, the higher the potential for energy recovery. RTOs operating at higher temperature differentials can recover more energy compared to those with smaller differentials.
• Flow Rates and Heat Capacity: The flow rates of the exhaust gases and incoming untreated gases, as well as their respective heat capacities, are important factors in determining the energy recovery capability. Higher flow rates and larger heat capacities result in more heat available for recovery.
• Process Specifics: The specific characteristics of the industrial process and the composition of the exhaust gases being treated can influence the energy recovery potential. For example, exhaust gases with high concentrations of volatile organic compounds (VOCs) or other combustible components can provide a higher energy recovery potential.
• Efficiency and System Optimization: The efficiency of the RTO system itself, including the combustion chamber, heat exchangers, and control mechanisms, also plays a role in the energy recovery. Well-maintained and optimized RTO systems can maximize the energy recovery potential.

While it is challenging to provide an exact numerical value for the energy recovery potential of an RTO, it is not uncommon for RTOs to achieve energy recovery efficiencies in the range of 90% or higher. This means that they can recover and reuse 90% or more of the thermal energy contained in the exhaust gases, significantly reducing the need for external fuel sources.

It’s important to note that the actual energy recovery achieved by an RTO will depend on the specific operating conditions, pollutant concentrations, and other factors mentioned above. Consulting with RTO manufacturers or conducting a detailed energy analysis can provide more accurate estimations of the energy recovery potential for a particular RTO system.

Can regenerative thermal oxidizers be remotely controlled and monitored?

Yes, regenerative thermal oxidizers (RTOs) can be remotely controlled and monitored using advanced automation and control systems. Remote control and monitoring capabilities offer several benefits in terms of operational efficiency, maintenance, and troubleshooting. Here are some key points regarding the remote control and monitoring of RTOs:

• Automation Systems: RTOs can be integrated with automation systems that enable remote control and monitoring. These systems utilize programmable logic controllers (PLCs), distributed control systems (DCS), or other similar technologies to manage and optimize the operation of the RTO.
• Remote Control: With remote control capabilities, operators can adjust and modify the operating parameters of the RTO from a central control room or even remotely through secure network connections. This allows for convenient and efficient control of the RTO, making it easier to optimize performance, adjust settings, and respond to changing process conditions.
• Remote Monitoring: Remote monitoring systems enable real-time monitoring of various parameters and performance indicators of the RTO. These systems can provide insights into the operational status, temperature profiles, gas flow rates, pressure differentials, and other critical variables. Operators can access this information remotely, allowing them to assess the system’s performance, identify potential issues, and make informed decisions.
• Alarms and Notifications: Remote monitoring systems can be programmed to generate alarms and notifications based on predefined conditions or thresholds. This allows operators to receive immediate alerts in case of deviations from normal operating conditions or the occurrence of any critical events. Prompt notifications facilitate timely response and troubleshooting, minimizing downtime and potential risks.
• Data Logging and Analysis: Remote control and monitoring systems often include data logging capabilities, which capture historical data regarding the RTO’s operation and performance. This data can be analyzed to identify trends, evaluate efficiency, and optimize the system’s operation over time. It also helps in compliance reporting and maintenance planning.
• Integration with SCADA Systems: RTOs can be integrated with supervisory control and data acquisition (SCADA) systems, which provide a centralized platform for monitoring and controlling multiple processes and equipment within a facility. Integration with SCADA systems allows for a comprehensive overview of the entire operation and facilitates coordinated control and monitoring of various systems.

It is important to ensure that the remote control and monitoring systems are implemented with appropriate cybersecurity measures to protect against unauthorized access or cyber threats. Manufacturers of RTOs often provide guidance and recommendations for implementing secure remote access to their systems.

Overall, the remote control and monitoring capabilities of RTOs enhance operational efficiency, enable proactive maintenance, and facilitate faster response times, contributing to the effective and optimized operation of the air pollution control system.

Regenerative Thermal Oxidizer vs. Thermal Oxidizer

When comparing a regenerative thermal oxidizer (RTO) to a conventional thermal oxidizer, there are several key differences to consider:

1. Operation:

A regenerative thermal oxidizer operates using a cyclical process that involves heat recovery, while a thermal oxidizer typically operates in a continuous mode without heat recovery.

2. Heat Recovery:

One of the primary distinctions between the two systems is the heat recovery mechanism. An RTO utilizes heat exchanger beds filled with ceramic media or structured packing to recover heat from the outgoing gases and preheat the incoming gases, resulting in energy savings. In contrast, a thermal oxidizer does not incorporate heat recovery, leading to higher energy consumption.

3. Efficiency:

RTOs are known for their high destruction efficiency, typically above 95%, which enables effective removal of volatile organic compounds (VOCs) and other pollutants. Thermal oxidizers, on the other hand, may have slightly lower destruction efficiencies depending on the specific design and operating conditions.

4. Energy Consumption:

Due to the heat recovery mechanism, RTOs generally require less energy for operation compared to thermal oxidizers. The preheating of incoming gases in an RTO reduces the fuel consumption required for combustion, making it more energy-efficient.

5. Cost-effectiveness:

While the initial capital investment for an RTO can be higher than that of a thermal oxidizer due to the heat recovery components, the long-term operational cost savings through energy recovery and higher destruction efficiencies make RTOs a cost-effective solution over the lifespan of the system.

6. Environmental Compliance:

Both RTOs and thermal oxidizers are designed to meet emissions regulations and help industries comply with air quality standards and permits. However, RTOs typically offer higher destruction efficiencies, which can enhance environmental compliance.

7. Versatility:

RTOs and thermal oxidizers are both versatile in terms of handling a wide range of process exhaust volumes and pollutant concentrations. However, RTOs are often preferred for applications where high destruction efficiencies and energy recovery are critical.

Overall, the key distinctions between a regenerative thermal oxidizer and a thermal oxidizer lie in the heat recovery mechanism, energy consumption, efficiency, and cost-effectiveness. RTOs offer superior energy recovery and higher destruction efficiencies, making them an attractive option for industries that prioritize energy efficiency and environmental compliance.

editor by CX 2023-09-12