China high quality Regenerative Thermal Oxidizer - RTO

Basic Info.

Model NO.

RTO

Type

Environmental Monitoring Instrument

Main Function

Waste Gases Removal

Application

Chemical Industry

Brand

Raidsant

Clean Efficeincy

99.8%

Condition

New

Trademark

Raidsant

Transport Package

Film Wrapped

Origin

ZheJiang China

Product Description

HangZhou Raidsant Machinery Co.;,; Ltd.; is majored in developing and manufacturing innovativepowder cooling pelletizing machinery and related industrial waste gas treatment machine.; With nearly 20 years’ production history,; we have a good market in more than 20 provinces in China,; and some of our products were exported to Saudi Arabia,;Singapore,;Mexico,; Brazil,;Spain,; America,; Russia and Korea,; etc.;

Specifications:;

&ast; More compact than the existing facilities
&ast; Low-operation costs
&ast; Long lifespan of facilities
&ast; No changes in pressure

Purpose:;

Energy-saving system that burns volatile organic compound (VOC); and waste gas by using heat,; and it collects over 99.;8&percnt; of waste heat of exhaust gas by using ceramic regenerative materials (catalyst); with large surface area and low-pressure loss.;

Applications:;

1.; Painting drying process
2.; metal printing process
3.; fiber drying process
4.; adhesive tape process
5.; waste treatment process
6.; semiconductor manufacturing process
7.; smoke,; confectionary and baking process
8.; petrochemical process,;
9.; medicine and food manufacturing process,;
10.; other VOC generating process

Merits:;

&ast;   More compact than the existing facilities
&ast;   No changes in pressure
&ast;   High-heat recovery rate (over 95&percnt;);
&ast;   Perfect VOC treatment (over 99.;8&percnt;);
&ast; Long lifespan of facilities
&ast; Low-operation costs
&ast; Able to be manufactured in circle or quadrangle

General Descriptions and Features:;

1.; Operating principle
Operation method that continuously changing discharges by rotating the Rotary Valve

2.; Process Pressure Change
No pressure change because wind direction changes in order by the Rotary Valve rotation

3.; Investment Costs
Around 70&percnt; of Bed Type

4.; Installation Space
It is single vessel so it is compact and requires less installation space.;

5.; Maintenance
It is easy to maintain it because Rotary Valve is the only 1 moving part.;
Rotary Valve’s sealing part is rarely worn out because it rotates at low speed.;

6.; Stability
No risks in the process because it is always opened even when the Rotary Valve has troubles.;

7.; Treatment Efficiency
Treatment efficiency maintains because sealing part is rarely worn out even if it is operated for a long time.;

Address: No.3,Zhenxin Middle Road, Economic Development Zone,HangZhou,ZheJiang

Business Type: Manufacturer/Factory, Trading Company

Business Range: Chemicals, Electrical & Electronics, Manufacturing & Processing Machinery, Security & Protection

Management System Certification: ISO 9001

Main Products: Pelletizer, Flaker, Pastillator, Granulator, Chemical Pelletizer, Vocs

Company Introduction: HangZhou Raidsant Machinery Co., Ltd. ., previously called HangZhou Xinte Plastic Machinery Factory is majored in producing innovative plastic recycling machinery. With nearly 20 years′ experience, we have a good market in 20 provinces in China, and some of our products were exported to Indonesia, Russia and Vietnam, etc. Our main products include DZ Type Pastillator, waste tire recycling line, Big Calibre Plastic Pipe shredders recycling line, continuous annealing tin-coation machine, QX type PET, PE & hull washing line, SDP double rails plastic recycling crusher, SJ hot cutting granule making unit, PVC tube (cinquefoil) product line, PVC Odd-shaped material product line for door and window, granule product line in water and Shredder for plastics and recycling. We acquired 5 technical patents.

Our corpotation lays emphsis on thchnical reconstruction, imports advanced technology from home and abroad, and develops new products constantly. Our tenet is challenging for hight quality, offering the best products. We are making efforts to realize our slogan. Satisfying our customers is our everlasting pursuit.

We are looking for the oversea customers or agents. If you are interested in our proposal, please let us know which of our products is the most likely to appeal to you or your customers. We should be very grateful if you give us some ideas of the marketprospects for our products. We hope to hear favorable information from you soon! It is our goal that we wish we could buid a good relationship with you now or in the near future. Please do not hesitate to contact us if you have any question or request.

We also sincerely welcome you to our company to discuss business and negotiate with us. For further expanding our market and customers, our company welcomes customer from domestic and aboard in an new-brand gesture on the basis of full-new mangement conception—quality, honour, service. We are looking for ISO 90001 mangement quality system to meet with our customers requirement!

regenerative thermal oxidizers

How do regenerative thermal oxidizers compare to catalytic oxidizers?

Regenerative thermal oxidizers (RTOs) and catalytic oxidizers are both effective technologies used for controlling air emissions from industrial processes. While they serve a similar purpose, there are significant differences in their operation, efficiency, and applicability.

Here is a comparison between RTOs and catalytic oxidizers:

Regenerative Thermal Oxidizers (RTOs)	Catalytic Oxidizers
Operation:	Operation:
RTOs achieve emission control through high-temperature combustion without the use of a catalyst. They rely on the thermal oxidation process, where VOCs and other pollutants in the exhaust gas are oxidized at high temperatures (typically between 1,400°F and 1,600°F) in the presence of excess oxygen.	Catalytic oxidizers utilize a catalyst (usually a precious metal, such as platinum, palladium, or rhodium) to facilitate the oxidation of VOCs and other pollutants at lower temperatures compared to RTOs. The catalyst lowers the activation energy required for the oxidation reaction, enabling it to occur at lower temperatures (around 600°F to 900°F).
Efficiency:	Efficiency:
RTOs are known for their high thermal efficiency. They utilize a regenerative heat exchanger system that recovers and transfers heat from the treated exhaust gases to the incoming untreated gases, significantly reducing fuel consumption. This heat recovery mechanism makes RTOs energy-efficient.	Catalytic oxidizers are generally more energy-efficient than RTOs because they operate at lower temperatures. The catalyst facilitates the oxidation reaction, allowing it to occur at lower temperatures, which reduces the energy requirement for heating the exhaust gas.
Applicability:	Applicability:
RTOs are particularly suitable for applications where the pollutant concentrations are high, or where there is a wide variation in flow rates or pollutant concentrations. They are commonly used for the control of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) in various industries, including chemical manufacturing, printing, coating, and pharmaceuticals.	Catalytic oxidizers are often preferred in applications where the pollutant concentrations are relatively low and relatively constant. They are effective for VOC control in applications such as automotive painting, printing, and food processing, where the VOC concentrations can be lower and more consistent.
Limitations:	Limitations:
RTOs have higher capital costs compared to catalytic oxidizers due to their complex design and heat recovery system. They also have a higher operating temperature, which may limit their applicability in certain processes or require additional heat recovery systems.	Catalytic oxidizers can be sensitive to poisons or contaminants in the exhaust gas that can deactivate or degrade the catalyst over time. Certain compounds, such as sulfur, silicones, or halogenated compounds, can potentially poison the catalyst, reducing its effectiveness and requiring periodic catalyst replacement or regeneration.

When selecting between an RTO and a catalytic oxidizer, it is essential to consider the specific requirements of the application, including pollutant concentrations, flow rates, temperature requirements, and cost considerations. Consulting with environmental engineering professionals or equipment manufacturers can help determine the most suitable technology for a particular emission control need.

regenerative thermal oxidizers

What are the startup and shutdown time requirements for a regenerative thermal oxidizer?

The startup and shutdown time requirements for a regenerative thermal oxidizer (RTO) can vary depending on several factors, including the specific design of the RTO, the size of the system, and the operating conditions. Here are some key points regarding the startup and shutdown time requirements for an RTO:

Startup Time: The startup time for an RTO typically refers to the time it takes for the system to reach its operating temperature and stabilize for effective emission control. The startup time can range from several hours to several days, depending on the size of the RTO, the thermal capacity of the heat exchange media, and the desired operating temperature. During startup, the RTO gradually heats up the heat exchange beds or media using a burner system or other heating mechanisms until the desired temperature is reached.
Shutdown Time: The shutdown time for an RTO refers to the time it takes to safely cool down the system and bring it to a complete stop. The shutdown time can also vary and may range from several hours to several days. During shutdown, the flow of exhaust gas is stopped, and the RTO initiates a cooling process to lower the temperature of the heat exchange media. Cooling mechanisms such as air or water may be used to expedite the cooling process and ensure safe operation.
System Requirements: The specific startup and shutdown time requirements for an RTO are often determined by the process requirements, operational needs, and regulatory compliance. Some applications may require faster startup and shutdown times to accommodate frequent process changes, while others may prioritize energy efficiency and opt for longer startup and shutdown times to allow for heat recovery and minimize fuel consumption.
Control Systems: Advanced control systems are typically employed to monitor and control the startup and shutdown processes of an RTO. These systems ensure that the temperature ramp-up and ramp-down rates are within safe limits and that the system operates efficiently and reliably during these phases.

It is essential to consult with RTO manufacturers or experienced engineers to determine the specific startup and shutdown time requirements for a particular RTO based on its design, size, and intended application. They can provide guidance on optimizing the startup and shutdown processes to meet the operational and regulatory needs while ensuring the safe and efficient operation of the RTO.

In summary, the startup and shutdown time requirements for an RTO can vary depending on factors such as system design, size, and operational considerations. Startup times can range from hours to days, while shutdown times can also vary. These requirements are tailored to meet the specific needs of the process and ensure effective emission control while maintaining operational safety.

regenerative thermal oxidizers

What is the lifespan of a regenerative thermal oxidizer?

The lifespan of a regenerative thermal oxidizer (RTO) can vary depending on several factors, including the quality of the equipment, proper maintenance, operating conditions, and technological advancements. Generally, a well-designed and properly maintained RTO can have a lifespan ranging from 15 to 25 years or more.

Here are some factors that can influence the lifespan of an RTO:

Quality of Construction: RTOs constructed with high-quality materials, such as corrosion-resistant alloys and refractory linings, tend to have a longer lifespan. Robust construction ensures durability and resistance to the harsh operating conditions often encountered in industrial processes.
Maintenance Practices: Regular and proactive maintenance is crucial to maximize the lifespan of an RTO. This includes periodic inspections, cleaning and replacement of components, such as valves, dampers, and ceramic media beds, and monitoring of operating parameters. Adequate maintenance helps prevent premature equipment failure and ensures optimal performance.
Operating Conditions: The operating conditions of the RTO, such as temperature, gas composition, and particulate loading, can affect its lifespan. Operating the RTO within its design parameters and avoiding excessive thermal or chemical stresses can contribute to a longer lifespan.
Technological Advancements: Over time, technological advancements may lead to the introduction of more efficient and durable components or improvements in the overall design of RTOs. Upgrading or retrofitting an older RTO with newer technologies can extend its lifespan and enhance its performance.
Environmental Factors: Environmental factors, such as exposure to corrosive gases, high humidity, or harsh climates, can impact the lifespan of an RTO. Proper design considerations and protective measures, such as corrosion-resistant coatings or insulation, can mitigate these effects and prolong the equipment’s lifespan.

It is important to note that the lifespan mentioned is a general estimate and can vary depending on the specific circumstances. Regular inspections, maintenance, and adherence to manufacturer’s guidelines are essential to ensure the longevity and reliable operation of an RTO.

China high quality Regenerative Thermal Oxidizer
editor by CX 2024-02-09