Basic Info.
Model NO.
RTO
Type
Environmental Monitoring Instrument
Main Function
Waste Gases Removal
Application
Chemical Industry
Brand
Raidsant
Clean Efficeincy
99.8%
Condition
New
Trademark
Raidsant
Transport Package
Film Wrapped
Origin
ZheJiang China
Product Description
HangZhou Raidsant Machinery Co.;,; Ltd.; is majored in developing and manufacturing innovativepowder cooling pelletizing machinery and related industrial waste gas treatment machine.; With nearly 20 years’ production history,; we have a good market in more than 20 provinces in China,; and some of our products were exported to Saudi Arabia,;Singapore,;Mexico,; Brazil,;Spain,; America,; Russia and Korea,; etc.;
Specifications:;
* More compact than the existing facilities
* Low-operation costs
* Long lifespan of facilities
* No changes in pressure
Purpose:;
Energy-saving system that burns volatile organic compound (VOC); and waste gas by using heat,; and it collects over 99.;8% of waste heat of exhaust gas by using ceramic regenerative materials (catalyst); with large surface area and low-pressure loss.;
Applications:;
1.; Painting drying process
2.; metal printing process
3.; fiber drying process
4.; adhesive tape process
5.; waste treatment process
6.; semiconductor manufacturing process
7.; smoke,; confectionary and baking process
8.; petrochemical process,;
9.; medicine and food manufacturing process,;
10.; other VOC generating process
Merits:;
* More compact than the existing facilities
* No changes in pressure
* High-heat recovery rate (over 95%);
* Perfect VOC treatment (over 99.;8%);
* Long lifespan of facilities
* Low-operation costs
* Able to be manufactured in circle or quadrangle
General Descriptions and Features:;
1.; Operating principle
Operation method that continuously changing discharges by rotating the Rotary Valve
2.; Process Pressure Change
No pressure change because wind direction changes in order by the Rotary Valve rotation
3.; Investment Costs
Around 70% of Bed Type
4.; Installation Space
It is single vessel so it is compact and requires less installation space.;
5.; Maintenance
It is easy to maintain it because Rotary Valve is the only 1 moving part.;
Rotary Valve’s sealing part is rarely worn out because it rotates at low speed.;
6.; Stability
No risks in the process because it is always opened even when the Rotary Valve has troubles.;
7.; Treatment Efficiency
Treatment efficiency maintains because sealing part is rarely worn out even if it is operated for a long time.;
Address: No.3,Zhenxin Middle Road, Economic Development Zone,HangZhou,ZheJiang
Business Type: Manufacturer/Factory, Trading Company
Business Range: Chemicals, Electrical & Electronics, Manufacturing & Processing Machinery, Security & Protection
Management System Certification: ISO 9001
Main Products: Pelletizer, Flaker, Pastillator, Granulator, Chemical Pelletizer, Vocs
Company Introduction: HangZhou Raidsant Machinery Co., Ltd. ., previously called HangZhou Xinte Plastic Machinery Factory is majored in producing innovative plastic recycling machinery. With nearly 20 years′ experience, we have a good market in 20 provinces in China, and some of our products were exported to Indonesia, Russia and Vietnam, etc. Our main products include DZ Type Pastillator, waste tire recycling line, Big Calibre Plastic Pipe shredders recycling line, continuous annealing tin-coation machine, QX type PET, PE & hull washing line, SDP double rails plastic recycling crusher, SJ hot cutting granule making unit, PVC tube (cinquefoil) product line, PVC Odd-shaped material product line for door and window, granule product line in water and Shredder for plastics and recycling. We acquired 5 technical patents.
Our corpotation lays emphsis on thchnical reconstruction, imports advanced technology from home and abroad, and develops new products constantly. Our tenet is challenging for hight quality, offering the best products. We are making efforts to realize our slogan. Satisfying our customers is our everlasting pursuit.
We are looking for the oversea customers or agents. If you are interested in our proposal, please let us know which of our products is the most likely to appeal to you or your customers. We should be very grateful if you give us some ideas of the marketprospects for our products. We hope to hear favorable information from you soon! It is our goal that we wish we could buid a good relationship with you now or in the near future. Please do not hesitate to contact us if you have any question or request.
We also sincerely welcome you to our company to discuss business and negotiate with us. For further expanding our market and customers, our company welcomes customer from domestic and aboard in an new-brand gesture on the basis of full-new mangement conception—quality, honour, service. We are looking for ISO 90001 mangement quality system to meet with our customers requirement!
How do regenerative thermal oxidizers comply with emissions regulations?
Regenerative thermal oxidizers (RTOs) are designed to help industries comply with emissions regulations and air quality standards. They employ several mechanisms to ensure compliance:
- Pollutant Destruction Efficiency: RTOs are engineered to achieve high destruction efficiencies for pollutants, typically exceeding 99%. This means that the vast majority of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) present in industrial exhaust streams are effectively destroyed, reducing their emissions to levels that meet or exceed regulatory requirements.
- Emission Monitoring and Reporting: RTOs often incorporate monitoring systems to measure and record various parameters, including pollutant concentrations, temperature, airflow rates, and pressure differentials. These systems enable operators to continuously monitor the performance of the RTO and ensure compliance with emissions regulations. The collected data can be used for reporting purposes to demonstrate compliance to regulatory authorities.
- Compliance with Emission Limits: RTOs are designed and operated to meet specific emission limits set by local, regional, and national regulatory agencies. These emission limits define the maximum allowable concentrations or mass emissions of pollutants that can be released into the atmosphere. RTOs are equipped with control mechanisms, such as combustion chambers, heat recovery systems, and monitoring devices, to achieve and maintain emission levels within the prescribed limits.
- Regulatory Standards and Certifications: RTOs are designed and manufactured in accordance with industry standards and guidelines, such as those set by environmental protection agencies and organizations. Compliance with these standards ensures that the RTOs meet specific criteria for performance, safety, and emissions control. Additionally, some RTO manufacturers may obtain certifications or approvals from regulatory bodies to validate their equipment’s compliance with emissions regulations.
- Periodic Inspections and Maintenance: Regular inspections, maintenance, and performance evaluations are essential to ensure ongoing compliance with emissions regulations. These activities help identify any potential issues or deviations from the required performance levels and allow for timely corrective actions. Proper maintenance practices, such as cleaning of heat exchangers, replacement of damaged components, and calibration of monitoring devices, contribute to maintaining the RTO’s effectiveness in emissions control.
It’s important to note that compliance with emissions regulations is a shared responsibility between the industry operating the RTO and the regulatory authorities overseeing environmental compliance. Industries must follow proper operating procedures, adhere to emission limits, and maintain the RTO in accordance with manufacturer’s guidelines and regulatory requirements to ensure continuous compliance.
Are regenerative thermal oxidizers suitable for controlling emissions from printing presses?
Yes, regenerative thermal oxidizers (RTOs) can be suitable for controlling emissions from printing presses. Printing presses can emit volatile organic compounds (VOCs) and other air pollutants during the printing process, which need to be properly controlled to comply with environmental regulations and ensure air quality. Here are some key points regarding the suitability of RTOs for controlling emissions from printing presses:
- Emission Control: RTOs are designed to achieve high destruction efficiencies for VOCs and hazardous air pollutants (HAPs). These pollutants are oxidized within the RTO at high temperatures, typically above 95% efficiency, converting them into carbon dioxide (CO2) and water vapor. RTOs effectively control and reduce emissions from printing presses.
- Compatibility: RTOs can be integrated into the exhaust system of printing presses, capturing and treating the emissions before they are released into the atmosphere. The RTO is typically connected to the exhaust stack of the printing press, allowing the VOC-laden air to pass through the oxidizer for treatment.
- High Flow Rates: Printing presses can generate significant exhaust volumes due to the printing process. RTOs are designed to handle high flow rates and can accommodate the varying exhaust volumes of printing presses. This ensures effective treatment of emissions even during peak production periods.
- Thermal Capacity: RTOs have the thermal capacity to handle the temperature variations in printing press emissions. The printing process can result in varying exhaust temperatures, and RTOs are designed to operate effectively within a wide range of temperature conditions.
- Energy Efficiency: RTOs incorporate heat exchange systems that allow for the recovery and reuse of thermal energy. The heat exchangers within the RTO capture the heat from the outgoing exhaust gases and transfer it to the incoming process air or gas stream. This heat recovery process improves the overall energy efficiency of the system and reduces the need for additional fuel consumption.
- Compliance with Regulations: Printing press emissions are subject to regulatory requirements for air quality and emissions control. RTOs are capable of achieving the necessary destruction efficiencies and can help printing press operators comply with environmental regulations. The use of RTOs demonstrates a commitment to sustainable practices and responsible management of air emissions.
It is important to note that the specific design and configuration of the RTO, as well as the characteristics of the printing press emissions, should be considered when implementing an RTO for a printing press application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the proper sizing, integration, and performance requirements for controlling emissions from printing presses.
In summary, RTOs are a suitable technology for controlling emissions from printing presses, providing high destruction efficiencies, compatibility with printing press exhaust systems, handling high flow rates and temperature variations, energy efficiency through heat recovery, and compliance with environmental regulations.
What are the key components of a regenerative thermal oxidizer?
A regenerative thermal oxidizer (RTO) typically consists of several key components that work together to achieve effective air pollution control. The main components of an RTO include:
- 1. Combustion Chamber: The combustion chamber is where the oxidation of the pollutants takes place. It is designed to withstand high temperatures and house the ceramic media beds that facilitate heat exchange and VOC destruction. The combustion chamber provides a controlled environment for the combustion process to occur efficiently.
- 2. Ceramic Media Beds: Ceramic media beds are the heart of an RTO. They are filled with structured ceramic materials that act as a heat sink. The media beds alternate between the inlet and outlet sides of the RTO, allowing for efficient heat transfer. As the VOC-laden air passes through the media beds, it is heated by the stored heat from the previous cycle, promoting combustion and VOC destruction.
- 3. Valves or Dampers: Valves or dampers are used to direct the airflow within the RTO. They control the flow of the process air and the direction of the exhaust gases during the different phases of operation, such as the heating, combustion, and cooling cycles. Proper valve sequencing ensures optimal heat recovery and VOC destruction efficiency.
- 4. Burner System: The burner system provides the necessary heat to raise the temperature of the incoming process air to the required combustion temperature. It typically uses natural gas or another fuel source to generate the heat energy needed for the destruction of VOCs. The burner system is designed to provide stable and controlled combustion conditions within the RTO.
- 5. Heat Recovery System: The heat recovery system enables energy efficiency in an RTO. It captures and preheats the incoming process air by utilizing the heat energy from the outgoing exhaust stream. The heat exchange occurs between the ceramic media beds, allowing for significant energy savings and reducing the overall operating costs of the RTO.
- 6. Control System: The control system of an RTO monitors and regulates the operation of various components. It ensures proper valve sequencing, temperature control, and safety interlocks. The control system optimizes the performance of the RTO, maintains the desired destruction efficiency, and provides necessary alarms and diagnostics for efficient operation and maintenance.
- 7. Stack or Exhaust System: The stack or exhaust system is responsible for releasing the treated and cleaned gases into the atmosphere. It may include a stack, ductwork, and any necessary emission monitoring equipment to ensure compliance with environmental regulations.
These key components work together in a coordinated manner to provide efficient air pollution control in a regenerative thermal oxidizer. Each component plays a critical role in achieving high VOC destruction efficiency, energy recovery, and compliance with environmental standards.
editor by Dream 2024-05-16