Basic Info.
Model NO.
Amazing RTO
Type
Incinerator
High Efficiency
100
Energy Saving
100
Low Maintenance
100
Easy Operation
100
Trademark
Bjamazing
Transport Package
Overseas
Specification
111
Origin
China
HS Code
2221111
Product Description
RTO
Regenerative Thermal Oxidizer
Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;
RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc
RTO types | Efficiency | Pressure change (mmAq); | Size | (max);Treatment volume | |
Treatment efficiency | Heat recycle efficiency | ||||
Rotary type RTO | 99 % | 97 % | 0-4 | small (1 time); | 50000Nm3/h |
Three chamber type RTO | 99 % | 97 % | 0-10 | Large (1.;5times); | 100000Nm3/h |
Two chamber type RTO | 95 % | 95 % | 0-20 | middle (1.;2times); | 100000Nm3/h |
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Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China
Business Type: Manufacturer/Factory, Trading Company
Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification: ISO 9001, ISO 14001
Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower
Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.
Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.
We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.
How do regenerative thermal oxidizers comply with emissions regulations?
Regenerative thermal oxidizers (RTOs) are designed to help industries comply with emissions regulations and air quality standards. They employ several mechanisms to ensure compliance:
- Pollutant Destruction Efficiency: RTOs are engineered to achieve high destruction efficiencies for pollutants, typically exceeding 99%. This means that the vast majority of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) present in industrial exhaust streams are effectively destroyed, reducing their emissions to levels that meet or exceed regulatory requirements.
- Emission Monitoring and Reporting: RTOs often incorporate monitoring systems to measure and record various parameters, including pollutant concentrations, temperature, airflow rates, and pressure differentials. These systems enable operators to continuously monitor the performance of the RTO and ensure compliance with emissions regulations. The collected data can be used for reporting purposes to demonstrate compliance to regulatory authorities.
- Compliance with Emission Limits: RTOs are designed and operated to meet specific emission limits set by local, regional, and national regulatory agencies. These emission limits define the maximum allowable concentrations or mass emissions of pollutants that can be released into the atmosphere. RTOs are equipped with control mechanisms, such as combustion chambers, heat recovery systems, and monitoring devices, to achieve and maintain emission levels within the prescribed limits.
- Regulatory Standards and Certifications: RTOs are designed and manufactured in accordance with industry standards and guidelines, such as those set by environmental protection agencies and organizations. Compliance with these standards ensures that the RTOs meet specific criteria for performance, safety, and emissions control. Additionally, some RTO manufacturers may obtain certifications or approvals from regulatory bodies to validate their equipment’s compliance with emissions regulations.
- Periodic Inspections and Maintenance: Regular inspections, maintenance, and performance evaluations are essential to ensure ongoing compliance with emissions regulations. These activities help identify any potential issues or deviations from the required performance levels and allow for timely corrective actions. Proper maintenance practices, such as cleaning of heat exchangers, replacement of damaged components, and calibration of monitoring devices, contribute to maintaining the RTO’s effectiveness in emissions control.
It’s important to note that compliance with emissions regulations is a shared responsibility between the industry operating the RTO and the regulatory authorities overseeing environmental compliance. Industries must follow proper operating procedures, adhere to emission limits, and maintain the RTO in accordance with manufacturer’s guidelines and regulatory requirements to ensure continuous compliance.
Can regenerative thermal oxidizers be remotely controlled and monitored?
Yes, regenerative thermal oxidizers (RTOs) can be remotely controlled and monitored using advanced automation and control systems. Remote control and monitoring capabilities offer several benefits in terms of operational efficiency, maintenance, and troubleshooting. Here are some key points regarding the remote control and monitoring of RTOs:
- Automation Systems: RTOs can be integrated with automation systems that enable remote control and monitoring. These systems utilize programmable logic controllers (PLCs), distributed control systems (DCS), or other similar technologies to manage and optimize the operation of the RTO.
- Remote Control: With remote control capabilities, operators can adjust and modify the operating parameters of the RTO from a central control room or even remotely through secure network connections. This allows for convenient and efficient control of the RTO, making it easier to optimize performance, adjust settings, and respond to changing process conditions.
- Remote Monitoring: Remote monitoring systems enable real-time monitoring of various parameters and performance indicators of the RTO. These systems can provide insights into the operational status, temperature profiles, gas flow rates, pressure differentials, and other critical variables. Operators can access this information remotely, allowing them to assess the system’s performance, identify potential issues, and make informed decisions.
- Alarms and Notifications: Remote monitoring systems can be programmed to generate alarms and notifications based on predefined conditions or thresholds. This allows operators to receive immediate alerts in case of deviations from normal operating conditions or the occurrence of any critical events. Prompt notifications facilitate timely response and troubleshooting, minimizing downtime and potential risks.
- Data Logging and Analysis: Remote control and monitoring systems often include data logging capabilities, which capture historical data regarding the RTO’s operation and performance. This data can be analyzed to identify trends, evaluate efficiency, and optimize the system’s operation over time. It also helps in compliance reporting and maintenance planning.
- Integration with SCADA Systems: RTOs can be integrated with supervisory control and data acquisition (SCADA) systems, which provide a centralized platform for monitoring and controlling multiple processes and equipment within a facility. Integration with SCADA systems allows for a comprehensive overview of the entire operation and facilitates coordinated control and monitoring of various systems.
It is important to ensure that the remote control and monitoring systems are implemented with appropriate cybersecurity measures to protect against unauthorized access or cyber threats. Manufacturers of RTOs often provide guidance and recommendations for implementing secure remote access to their systems.
Overall, the remote control and monitoring capabilities of RTOs enhance operational efficiency, enable proactive maintenance, and facilitate faster response times, contributing to the effective and optimized operation of the air pollution control system.
Can regenerative thermal oxidizers reduce odor emissions?
Regenerative thermal oxidizers (RTOs) are effective in reducing odor emissions from industrial processes. While their primary purpose is to control and destroy volatile organic compounds (VOCs) and hazardous air pollutants (HAPs), they can also effectively mitigate odorous compounds.
Here’s how RTOs contribute to odor reduction:
- Oxidation of Odorous Compounds: RTOs operate at high temperatures, typically ranging from 1,400 to 1,800 degrees Fahrenheit (760 to 980 degrees Celsius). These elevated temperatures facilitate the complete oxidation of odorous compounds, breaking them down into harmless byproducts, such as carbon dioxide and water vapor. The thermal oxidation process ensures the destruction of odor-causing molecules.
- High Destruction Efficiency: RTOs are designed to achieve high destruction efficiencies, often exceeding 99%. This means that the vast majority of odorous compounds are effectively eliminated during the combustion process, resulting in a significant reduction in odor emissions.
- Retention Time: RTOs provide a sufficiently long retention time for the exhaust gases within the combustion chamber. This allows for thorough mixing and residence time necessary for the complete oxidation of odorous compounds. The extended contact time ensures that the odorous molecules have sufficient exposure to the high temperatures, resulting in their destruction.
- Control of VOCs: Many odorous compounds are also VOCs. By effectively controlling and destroying VOC emissions, RTOs indirectly reduce odor emissions as well. The comprehensive destruction of VOCs prevents their release into the atmosphere, thereby minimizing the associated odors.
- Monitoring and Optimization: Proper monitoring and optimization of RTO operation can further enhance odor reduction. By continuously monitoring the process parameters, such as temperature, airflow, and pollutant concentrations, adjustments can be made to optimize the performance of the RTO and ensure effective odor control.
It’s important to note that while RTOs are effective in reducing odor emissions, the specific odor compounds and their concentrations in the exhaust stream can influence the overall odor control efficiency. Additionally, proper design, operation, and maintenance of the RTO are crucial for achieving optimal odor reduction.
editor by Dream 2024-05-06