China Custom Rto- Regenerative Thermal Oxidizer

基本訊息

類型

環境監測儀器

主要功能

廢氣去除

應用

化工

品牌

雷德桑特

清潔效率

99.8%

狀態

新的

商標

雷德桑特

運輸套餐

薄膜包裹

起源

中國 浙江

產品描述

杭州瑞德森機械有限公司;,;有限公司；專業開發製造創新粉末冷卻造粒機械及相關工業廢氣處理設備。具有近20年的生產歷史；我們在中國20多個省份擁有良好的市場；部分產品出口沙烏地阿拉伯、新加坡、墨西哥、巴西，；西班牙，；美國，;俄羅斯和韓國； ETC。

規格：;

* 比現有設施更緊湊 
* 營運成本低 
* 設施使用壽命長 
* 壓力無變化

目的：;

燃燒揮發性有機化合物（VOC）的節能係統；利用熱量產生廢氣；採用陶瓷蓄熱材料（催化劑）收集99.;8%以上的廢氣餘熱；表面積大，壓力損失低；

應用：；

1.;塗裝乾燥工藝
2.;金屬印刷工藝
3.;纖維乾燥過程
4.;膠帶工藝
5.;廢棄物處理工藝
6.;半導體製造工藝
7.;抽煙，;糖果和烘焙過程
8.;石化過程； 
9.;醫藥和食品製造過程； 
10.;其他VOC產生過程

優點：；

 * 比現有設施更緊湊
 * 壓力無變化
 * 熱回收率高（95%以上）；
 * 完善的VOC處理（99.;8%以上）；
  * 設施使用壽命長
  * 營運成本低
  * 可製作圓形或四邊形

一般描述與特點：； 

1.;工作原理
 透過旋轉旋轉閥連續改變流量的操作方法

2.;過程壓力變化
  由於旋轉閥的旋轉，風向會發生順序變化，因此壓力不會變化

3.;投資成本
 約 70% 的床型

4.;安裝空間
 它是單一容器，因此結構緊湊，需要的安裝空間較小。

5.;維護
 由於旋轉閥是唯一的 1 個移動部件，因此易於維護。
 旋轉閥由於旋轉速度低，密封件很少磨損；

6.;穩定
在此過程中沒有風險，因為即使旋轉閥出現故障，它也始終打開。

7.;處理效率
 即使長時間運行，密封件也很少磨損，處理效率得以維持；

地址：浙江省杭州市經濟開發區振新中路3號

業務類型: 製造商/工廠, 貿易公司

業務範圍：化工、電氣電子、製造加工機械、安全防護

管理系統認證：ISO 9001

主要產品：造粒機、刨片機、造粒機、造粒機、化學造粒機、Vocs

公司簡介：杭州瑞德森機械有限公司，前身為杭州新特塑膠機械廠，是一家專業生產創新塑膠回收機械的企業。憑藉近20年的經驗，我們在國內20個省市自治區擁有良好的市場，部分產品出口到印尼、俄羅斯、越南等。管材撕碎回收生產線、連續退火鍍錫機、QX型PET、PE及皮殼清洗生產線、SDP雙軌塑膠回收破碎機、SJ熱切造粒機組、PVC管（五葉）生產線、PVC異型材產品門窗生產線、水中顆粒生產線以及塑膠和回收粉碎機。我們獲得了5項技術專利。

本公司注重技術改造，引進國內外先進技術，不斷開發新產品。我們的宗旨是挑戰高品質，提供最好的產品。我們正在努力實現我們的口號。讓客戶滿意是我們永恆的追求。

我們正在尋找海外客戶或代理商。如果您對我們的提案感興趣，請讓我們知道我們的哪種產品最有可能吸引您或您的客戶。如果您能給我們一些關於我們產品的市場前景的想法，我們將不勝感激。我們希望盡快收到您的有利訊息！我們的目標是希望現在或不久的將來能與您建立良好的關係。如果您有任何問題或要求，請隨時與我們聯繫。

我們也真誠歡迎您來本公司洽談業務、洽談業務。為進一步拓展市場與客戶，本公司以全新的經營理念－品質、榮譽、服務，以全新的品牌姿態迎接國內外客戶。我們正在尋找 ISO 90001 管理品質系統來滿足客戶的要求！

What is the cost of installing a regenerative thermal oxidizer?

The cost of installing a regenerative thermal oxidizer (RTO) can vary significantly depending on several factors. These factors include the size and capacity of the RTO, the specific requirements of the application, site conditions, and any additional customization or engineering needed. However, it’s important to note that RTOs are generally considered a significant capital investment due to their complex design and high-performance capabilities.

Here are some cost considerations associated with installing an RTO:

• RTO Size and Capacity: The size and capacity of the RTO, typically measured in terms of exhaust flow rate and pollutant concentration, are important cost factors. Larger RTOs capable of handling higher exhaust volumes and pollutant concentrations generally have higher upfront costs compared to smaller units.
• Engineering and Customization: The engineering and customization requirements for integrating the RTO into the existing industrial process can impact the installation cost. This includes factors such as ductwork modifications, electrical connections, and any necessary process integration to ensure proper functioning of the RTO within the overall system.
• Site Preparation: The site where the RTO will be installed may require preparation to accommodate the equipment. This can involve constructing foundations, providing adequate space for the RTO and associated components, and ensuring proper access for installation and maintenance.
• Auxiliary Systems and Equipment: In addition to the RTO itself, there may be auxiliary systems and equipment required for effective operation. This can include pre-treatment systems, such as scrubbers or filters, heat recovery units, monitoring and control systems, and stack emissions monitoring equipment. The cost of these additional components should be considered in the overall installation cost.
• Installation Labor and Equipment: The cost of labor and equipment required for the installation process, including crane services and specialized contractors, should be factored into the overall cost. The complexity of the installation and any specific site challenges can influence these costs.
• Permits and Compliance: Obtaining necessary permits and complying with regulatory requirements can involve additional costs. This includes fees for environmental permits, engineering studies, emissions testing, and compliance documentation.

Due to the many variables involved, it is challenging to provide a specific cost range for installing an RTO. It is recommended to consult with reputable RTO manufacturers or engineering firms, who can assess the specific requirements of the application and provide detailed cost estimates based on the project scope.

What is the role of insulation in a regenerative thermal oxidizer?

In a regenerative thermal oxidizer (RTO), insulation plays a crucial role in improving energy efficiency, maintaining process temperatures, and ensuring the safe operation of the system. The primary role of insulation in an RTO is as follows:

• Thermal Efficiency: Insulation helps reduce heat loss from the RTO, improving its thermal efficiency. By minimizing heat loss, insulation ensures that a significant portion of the energy generated during the combustion process is effectively utilized for heating the incoming process air or gas stream. This results in lower fuel consumption and reduced operating costs.
• Temperature Maintenance: Insulation helps maintain the desired operating temperatures within the RTO. By preventing excessive heat loss, insulation ensures that the combustion chamber, heat exchangers, and other components remain at the required temperatures for effective pollutant destruction. Consistent and stable operating temperatures are critical for achieving high destruction efficiencies and complying with regulatory emissions standards.
• Personnel Protection: Insulation provides a protective barrier that helps prevent the external surfaces of the RTO from becoming excessively hot. This protects personnel working in the vicinity of the RTO from accidental contact with hot surfaces, reducing the risk of burns or injuries.
• Equipment Protection: Insulation also serves to protect the structural components of the RTO from excessive heat. By reducing the heat transfer to the outer surfaces, insulation helps prevent thermal stress and potential damage to the equipment. This extends the lifespan of the RTO and reduces the need for frequent repairs or replacements.
• Condensation Prevention: Insulation can also help prevent condensation within the RTO system. By maintaining the temperature above the dew point of the gases, insulation minimizes the risk of moisture condensing on the surfaces, which could lead to corrosion or other operational issues.

The type and thickness of insulation used in an RTO may vary depending on factors such as the operating temperatures, the specific design of the system, and regulatory requirements. Common insulation materials used in RTOs include ceramic fiber, mineral wool, and other high-temperature insulation products.

Overall, insulation is a critical component of an RTO as it contributes to energy efficiency, process temperature control, personnel safety, equipment protection, and prevention of condensation-related issues.

Can a regenerative thermal oxidizer handle high-volume exhaust gases?

Yes, a regenerative thermal oxidizer (RTO) is capable of handling high-volume exhaust gases emitted from industrial processes. RTOs are designed to handle a wide range of flow rates, including high-volume exhaust streams. Here are the reasons why RTOs are suitable for handling high-volume exhaust gases:

1. Scalability: RTOs are highly scalable and can be designed to accommodate varying exhaust gas volumes. The size and capacity of an RTO can be customized to match the specific requirements of the industrial process. This scalability allows RTOs to handle high-volume exhaust gases effectively.

2. Modular Design: RTOs often feature a modular design that allows multiple units to be installed in parallel. This modular configuration enables the treatment of large exhaust gas volumes by operating multiple RTO units simultaneously. The modular approach provides flexibility and ensures efficient handling of high-volume exhaust gases.

3. Large Heat Exchange Surface: RTOs incorporate structured ceramic media beds that provide a large heat exchange surface area. The media beds efficiently transfer heat between the incoming and outgoing gas streams, facilitating the oxidation of VOCs. The large heat exchange surface area enables RTOs to effectively handle high-volume exhaust gases while maintaining the required combustion temperature.

4. Heat Recovery: RTOs are known for their energy-efficient operation due to their heat recovery capabilities. The heat recovery system within an RTO captures and preheats the incoming process air by utilizing the heat energy from the outgoing exhaust stream. This heat recovery mechanism minimizes the energy consumption required to maintain the combustion temperature, making RTOs well-suited for handling high-volume exhaust gases without significantly increasing energy costs.

5. Effective Flow Distribution: RTOs are engineered to ensure proper flow distribution within the system. The design includes appropriate ductwork, valves, and dampers to evenly distribute the exhaust gases across the ceramic media beds. Effective flow distribution prevents preferential flow paths and ensures that all exhaust gases receive sufficient residence time for complete VOC destruction, even in high-volume exhaust gas applications.

6. Advanced Control Systems: Modern RTOs are equipped with advanced control systems that optimize the performance of the system. These control systems monitor and regulate various parameters, including temperature, airflow, and valve sequencing. The control systems adapt to the fluctuating exhaust gas volumes and maintain the required combustion temperature, ensuring efficient handling of high-volume exhaust gases.

In summary, regenerative thermal oxidizers (RTOs) are capable of effectively handling high-volume exhaust gases. Their scalability, modular design, large heat exchange surface, heat recovery capabilities, effective flow distribution, and advanced control systems make RTOs well-suited for industrial processes that generate substantial exhaust gas volumes.

editor by CX 2024-01-24