China best Direct Fired Thermal Oxidizer Dto

Maklumat Asas.

Model NO.

Amazing DTO

taip

Insinerator

Kecekapan Tinggi

100

Less Maintenance

100

Easy for Operation

100

Penjimatan Tenaga

100

Tanda dagangan

Bjamazing

Pakej Pengangkutan

Overseas Wooden

Spesifikasi

180*24

asal usul

China

Kod HS

8416100000

Penerangan Produk

DTO system:

The full name of DTO is that the direct-fired thermal oxidation CZPT , compared with the catalytic combustion and regenerative thermal oxidation furnace,  its equipment investment is less . DTO system can be designed for the entire incineration system as well as the new air system, which is more suitable for production characteristics of coating units  for building materials plate. 

Feature of DTO:

1. lower initial investment cost of equipment, so that the investment refund period shortened
2. for high concentrations of VOC gas, the treatment efficiency can reach to 98%.
3. for the entire incineration system, effectively reduce the unit energy consumption.
4. The cost of equipment maintenance in post period is higher
5. it is suitable for ordinary building materials production and influenced by the impact of particles in the paint

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Alamat: tingkat 8, E1, bangunan Pinwei, jalan Dishengxi, Yizhuang, ZheJiang, China

Jenis Perniagaan: Pengeluar/Kilang, Syarikat Perdagangan

Julat Perniagaan: Elektrik & Elektronik, Peralatan & Komponen Industri, Jentera Pembuatan & Pemprosesan, Metalurgi, Mineral & Tenaga

Pensijilan Sistem Pengurusan: ISO 9001, ISO 14001

Produk Utama: Rto, Talian Salutan Warna, Talian Galvanisasi, Pisau Udara, Alat Ganti untuk Talian Pemprosesan, Coater, Peralatan Bebas, Gulung Sink, Projek Ubahsuai, Blower

Pengenalan Syarikat: ZheJiang Amazing Science & Technology Co., Ltd ialah sebuah syarikat berteknologi tinggi yang berkembang maju, terletak di ZheJiang Economic and Technological Development Area(BDA). Berpegang kepada konsep Realistik, Inovatif, Fokus dan Cekap, syarikat kami menyediakan perkhidmatan terutamanya dalam industri rawatan gas sisa (VOC) dan peralatan metalurgi China dan juga seluruh dunia. Kami mempunyai teknologi canggih dan pengalaman yang kaya dalam projek rawatan gas buangan VOC, yang rujukannya telah berjaya digunakan untuk industri salutan, getah, elektronik, percetakan, dll. Kami juga mempunyai pengumpulan teknologi selama bertahun-tahun dalam penyelidikan dan pembuatan flat talian pemprosesan keluli, dan mempunyai hampir 100 contoh aplikasi.

Syarikat kami menumpukan pada penyelidikan, reka bentuk, pengilangan, pemasangan dan pentauliahan sistem rawatan gas sisa organik VOC dan projek merombak dan mengemas kini untuk penjimatan tenaga dan perlindungan alam sekitar barisan pemprosesan keluli rata. Kami boleh menyediakan pelanggan penyelesaian lengkap untuk perlindungan alam sekitar, penjimatan tenaga, peningkatan kualiti produk dan aspek lain.

Kami juga terlibat dalam pelbagai alat ganti dan peralatan bebas untuk garis salutan warna, garis galvanizing, garis penjerukan, seperti penggelek, pengganding, penukar haba, recuperator, pisau udara, peniup, pengimpal, penyamara ketegangan, pas kulit, sambungan pengembangan, ricih, penyambung , penjahit, penunu, tiub berseri, motor gear, pengurang, dsb.

What is the cost of installing a regenerative thermal oxidizer?

The cost of installing a regenerative thermal oxidizer (RTO) can vary significantly depending on several factors. These factors include the size and capacity of the RTO, the specific requirements of the application, site conditions, and any additional customization or engineering needed. However, it’s important to note that RTOs are generally considered a significant capital investment due to their complex design and high-performance capabilities.

Here are some cost considerations associated with installing an RTO:

• RTO Size and Capacity: The size and capacity of the RTO, typically measured in terms of exhaust flow rate and pollutant concentration, are important cost factors. Larger RTOs capable of handling higher exhaust volumes and pollutant concentrations generally have higher upfront costs compared to smaller units.
• Engineering and Customization: The engineering and customization requirements for integrating the RTO into the existing industrial process can impact the installation cost. This includes factors such as ductwork modifications, electrical connections, and any necessary process integration to ensure proper functioning of the RTO within the overall system.
• Site Preparation: The site where the RTO will be installed may require preparation to accommodate the equipment. This can involve constructing foundations, providing adequate space for the RTO and associated components, and ensuring proper access for installation and maintenance.
• Auxiliary Systems and Equipment: In addition to the RTO itself, there may be auxiliary systems and equipment required for effective operation. This can include pre-treatment systems, such as scrubbers or filters, heat recovery units, monitoring and control systems, and stack emissions monitoring equipment. The cost of these additional components should be considered in the overall installation cost.
• Installation Labor and Equipment: The cost of labor and equipment required for the installation process, including crane services and specialized contractors, should be factored into the overall cost. The complexity of the installation and any specific site challenges can influence these costs.
• Permits and Compliance: Obtaining necessary permits and complying with regulatory requirements can involve additional costs. This includes fees for environmental permits, engineering studies, emissions testing, and compliance documentation.

Due to the many variables involved, it is challenging to provide a specific cost range for installing an RTO. It is recommended to consult with reputable RTO manufacturers or engineering firms, who can assess the specific requirements of the application and provide detailed cost estimates based on the project scope.

How do regenerative thermal oxidizers handle variations in pollutant composition?

Regenerative thermal oxidizers (RTOs) are designed to handle variations in pollutant composition effectively. RTOs are commonly used for treating volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) emitted from various industrial processes. Here are some key points regarding how RTOs handle variations in pollutant composition:

• Thermal Oxidation Process: RTOs utilize a thermal oxidation process to eliminate pollutants. The process involves raising the temperature of the exhaust gas to a level where the pollutants react with oxygen and are oxidized to carbon dioxide (CO₂) and water vapor. This high-temperature oxidation process is effective in treating a wide range of pollutants, regardless of their specific composition.
• Wide Range of Pollutant Compatibility: RTOs are designed to handle a broad spectrum of pollutants, including VOCs and HAPs with varying chemical compositions. The high operating temperatures in the RTO, typically between 1400°F to 1600°F (760°C to 870°C), ensure that a wide range of organic compounds can be effectively oxidized, regardless of their molecular structure or chemical makeup.
• Residence Time and Dwell Time: RTOs provide sufficient residence time and dwell time for the exhaust gas within the oxidizer. The exhaust gas is directed through a heat exchange system, where it passes through ceramic media beds or heat exchange media. These media beds absorb the heat from the high-temperature combustion chamber and transfer it to the incoming exhaust gas. The extended residence time and dwell time ensure that even complex or less reactive pollutants have enough contact time with the elevated temperature to be effectively oxidized.
• Pemulihan Haba: RTOs incorporate heat recovery systems that maximize thermal efficiency. The heat exchangers within the RTO capture and transfer heat from the outgoing exhaust gas to the incoming process stream. This heat exchange process helps maintain the high operating temperatures required for effective pollutant destruction while minimizing the energy consumption of the system. The ability to recover and reuse heat also contributes to the RTO’s ability to handle variations in pollutant composition.
• Advanced Control Systems: RTOs employ advanced control systems to monitor and optimize the oxidation process. These control systems continuously monitor parameters such as temperature, flow rates, and pollutant concentrations. By adjusting the operating conditions in response to variations in pollutant composition, the control systems ensure optimal performance and maintain high destruction efficiencies.

In summary, RTOs handle variations in pollutant composition by utilizing a thermal oxidation process, accommodating a wide range of pollutants, providing sufficient residence time and dwell time, incorporating heat recovery systems, and employing advanced control systems. These features allow RTOs to effectively treat emissions with different pollutant compositions, ensuring high destruction efficiencies and compliance with environmental regulations.

Bagaimanakah pengoksida terma regeneratif berfungsi?

Pengoksida terma regeneratif (RTO) ialah peranti kawalan pencemaran udara termaju yang beroperasi melalui proses kitaran untuk membuang sebatian organik meruap (VOC), bahan pencemar udara berbahaya (HAP) dan bahan cemar bawaan udara lain daripada gas ekzos. Berikut ialah penjelasan terperinci tentang cara RTO berfungsi:

1. Plenum Masuk: Gas ekzos yang mengandungi bahan pencemar memasuki RTO melalui plenum masuk.

2. Katil Penukar Haba: RTO mengandungi berbilang katil penukar haba yang diisi dengan media penyimpanan haba, biasanya bahan seramik atau pembungkusan berstruktur. Katil penukar haba disusun secara berpasangan.

3. Injap Kawalan Aliran: Injap kawalan aliran mengarahkan aliran udara dan mengawal arah gas ekzos melalui RTO.

4. Kebuk Pembakaran: Gas ekzos, kini diarahkan ke dalam kebuk pembakaran, dipanaskan pada suhu tinggi, biasanya antara 1400°F (760°C) dan 1600°F (870°C). Julat suhu ini memastikan pengoksidaan haba yang berkesan bagi bahan pencemar.

5. Kemusnahan VOC: Suhu tinggi dalam kebuk pembakaran menyebabkan VOC dan bahan cemar lain bertindak balas dengan oksigen, mengakibatkan penguraian haba atau pengoksidaan. Proses ini memecahkan bahan pencemar kepada wap air, karbon dioksida, dan gas tidak berbahaya yang lain.

6. Pemulihan Haba: Gas-gas panas dan tulen yang meninggalkan kebuk pembakaran melalui plenum alir keluar dan mengalir melalui katil penukar haba yang berada dalam fasa operasi yang bertentangan. Media penyimpanan haba di dalam katil menyerap haba daripada gas yang keluar, yang memanaskan gas ekzos yang masuk.

7. Penukaran Kitaran: Selepas selang masa tertentu, injap kawalan aliran menukar arah aliran udara, membenarkan katil penukar haba yang memanaskan gas masuk kini menerima gas panas daripada kebuk pembakaran. Kitaran kemudian berulang, memastikan operasi berterusan dan cekap.

Kelebihan pengoksida terma regeneratif:

RTO menawarkan beberapa kelebihan dalam kawalan pencemaran udara industri:

1. Kecekapan Tinggi: RTO boleh mencapai kecekapan pemusnahan yang tinggi, biasanya melebihi 95%, dengan berkesan menyingkirkan pelbagai jenis bahan pencemar.

2. Pemulihan Tenaga: Mekanisme pemulihan haba dalam RTO membolehkan penjimatan tenaga yang ketara. Pemanasan awal gas yang masuk mengurangkan penggunaan bahan api yang diperlukan untuk pembakaran, menjadikan RTO cekap tenaga.

3. Keberkesanan kos: Walaupun pelaburan modal awal untuk RTO boleh menjadi ketara, penjimatan kos operasi jangka panjang melalui pemulihan tenaga dan kecekapan pemusnahan yang tinggi menjadikannya penyelesaian yang kos efektif sepanjang jangka hayat sistem.

4. Pematuhan Alam Sekitar: RTO direka bentuk untuk memenuhi peraturan pelepasan yang ketat dan membantu industri mematuhi piawaian dan permit kualiti udara.

5. serba boleh: RTO boleh mengendalikan pelbagai volum ekzos proses dan kepekatan pencemar, menjadikannya sesuai untuk pelbagai aplikasi perindustrian.

Secara keseluruhannya, pengoksida terma regeneratif beroperasi dengan menggunakan pemulihan haba, pembakaran suhu tinggi, dan kawalan aliran kitaran untuk mengoksidakan bahan pencemar dengan berkesan dan mencapai kecekapan pemusnahan yang tinggi sambil meminimumkan penggunaan tenaga.

editor by CX 2023-09-04