Basic Info.
Model NO.
Amazing RTO
Type
Incinerator
High Efficiency
100
Energy Saving
100
Low Maintenance
100
Easy Operation
100
Trademark
Bjamazing
Transport Package
Overseas
Specification
111
Origin
China
HS Code
2221111
Product Description
RTO
Regenerative Thermal Oxidizer
Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;
RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc
RTO types | Efficiency | Pressure change (mmAq); | Size | (max);Treatment volume | |
Treatment efficiency | Heat recycle efficiency | ||||
Rotary type RTO | 99 % | 97 % | 0-4 | small (1 time); | 50000Nm3/h |
Three chamber type RTO | 99 % | 97 % | 0-10 | Large (1.;5times); | 100000Nm3/h |
Two chamber type RTO | 95 % | 95 % | 0-20 | middle (1.;2times); | 100000Nm3/h |
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Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China
Business Type: Manufacturer/Factory, Trading Company
Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification: ISO 9001, ISO 14001
Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower
Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.
Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.
We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.
Can regenerative thermal oxidizers handle variable pollutant concentrations?
Regenerative thermal oxidizers (RTOs) are designed to handle variable pollutant concentrations effectively. They are capable of accommodating fluctuations in pollutant concentrations without significant adverse effects on their performance or efficiency. The ability of RTOs to handle variable pollutant concentrations is one of the advantages that make them suitable for a wide range of industrial applications.
Here are some key points to consider regarding the capability of RTOs to handle variable pollutant concentrations:
- High Destruction Efficiency: RTOs are known for their high destruction efficiency, which refers to their ability to effectively destroy or oxidize the pollutants present in the exhaust gases. The combustion chamber within the RTO is designed to maintain a sufficiently high temperature to ensure complete oxidation of the pollutants, regardless of their concentration.
- Retention Time: RTOs are designed with a sufficient residence or retention time within the combustion chamber. This allows the exhaust gases to spend enough time in the high-temperature zone, ensuring that even pollutants with varying concentrations are adequately treated and oxidized.
- Heat Recovery: The heat recovery system in an RTO, typically using ceramic media beds or heat exchangers, plays a crucial role in handling variable pollutant concentrations. The heat recovery system helps maintain the required temperature and provides thermal energy to sustain the combustion process, even during periods of low pollutant concentrations.
- Dynamic Operation: RTOs are designed to operate dynamically, meaning they can adjust their operating parameters to accommodate changes in pollutant concentrations. They can modulate variables such as the flow rates of the exhaust gases and incoming untreated gases, the temperature setpoints, and the switching frequency of the beds to optimize performance under varying pollutant loads.
- Monitoring and Controls: RTOs are equipped with advanced monitoring and control systems that continuously monitor pollutant concentrations, temperature, and other relevant parameters. These systems enable real-time adjustments and optimization of the RTO operation to ensure effective treatment of variable pollutant concentrations.
While RTOs can handle variable pollutant concentrations, it’s important to note that extreme or highly fluctuating pollutant concentrations may require additional considerations. In some cases, pre-treatment methods such as dilution or conditioning of the exhaust gases may be employed to ensure optimal performance of the RTO.
Overall, RTOs are versatile and reliable systems that can effectively handle variable pollutant concentrations, providing efficient and consistent treatment of industrial emissions.
Can regenerative thermal oxidizers handle high-temperature exhaust streams?
Regenerative thermal oxidizers (RTOs) are designed to handle high-temperature exhaust streams efficiently. They are capable of accommodating exhaust gases with elevated temperatures and effectively treating them for pollutant removal. Here are some key points regarding the handling of high-temperature exhaust streams in RTOs:
- Thermal Stability: RTOs are constructed using materials that can withstand high temperatures, typically ranging from 800 to 1,500 degrees Celsius (1,472 to 2,732 degrees Fahrenheit). The combustion chamber, heat exchangers, and other components are designed to maintain their structural integrity and thermal stability under these conditions.
- Heat Recovery: One of the primary advantages of RTOs is their ability to recover and reuse heat from the high-temperature exhaust streams. The heat exchangers within the RTO capture the thermal energy from the outgoing exhaust gases and transfer it to the incoming process air or gas stream. This heat recovery process improves the overall energy efficiency of the system and reduces the need for additional fuel consumption.
- Effective Combustion: RTOs are equipped with combustion chambers where the high-temperature exhaust gases are directed. In the combustion chamber, the pollutants in the exhaust stream are oxidized at high temperatures, typically above the autoignition temperature of the pollutants. This ensures effective destruction of the pollutants, even in high-temperature environments.
- Heat Exchange: RTOs utilize a regenerative heat exchange system, which allows for the efficient transfer of heat between the incoming and outgoing gas streams. The heat exchange media within the RTO alternately absorbs and releases heat, enabling the preheating of the incoming gases and cooling of the outgoing gases. This heat exchange process helps maintain the desired operating temperatures within the RTO while maximizing energy recovery.
- System Design Considerations: When handling high-temperature exhaust streams, proper system design is crucial. Factors such as the choice of materials, insulation, and thermal expansion considerations are taken into account to ensure safe and efficient operation at elevated temperatures. Additionally, temperature monitoring and control systems are implemented to maintain optimal operating conditions.
It is important to note that the specific temperature limits and capabilities of an RTO may vary depending on the design, materials used, and the specific requirements of the application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the suitability of an RTO for handling a particular high-temperature exhaust stream.
Overall, RTOs are well-suited for handling high-temperature exhaust streams, offering effective pollutant destruction, heat recovery, and energy efficiency in industrial applications.
What industries commonly use regenerative thermal oxidizers?
Regenerative thermal oxidizers (RTOs) are widely used in various industries that generate volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other harmful emissions. Some of the industries that commonly use RTOs for air pollution control include:
- Chemical Manufacturing: RTOs are extensively employed in chemical manufacturing processes that produce solvents, paints, coatings, adhesives, and other chemical products. These industries often generate significant amounts of VOCs that require effective control and abatement.
- Printing and Packaging: The printing and packaging industry utilizes RTOs to control the emissions of VOCs and HAPs from ink drying, coating, and solvent-based processes. RTOs ensure compliance with environmental regulations while maintaining high-quality printing standards.
- Pharmaceuticals: Pharmaceutical manufacturing processes often involve the use of solvents and organic compounds, leading to the generation of VOCs. RTOs provide an effective solution for capturing and destroying these emissions, ensuring a safe and environmentally friendly production environment.
- Paint and Coatings: RTOs are commonly employed in paint and coatings manufacturing facilities to control VOC emissions during the curing and drying processes. By effectively destroying VOCs, RTOs help reduce the environmental impact of these industries while maintaining product quality.
- Furniture and Woodworking: The furniture and woodworking industry utilizes RTOs to control emissions from processes such as painting, staining, and varnishing. RTOs help remove VOCs and HAPs generated during these operations, promoting a healthier working environment and reducing the impact on surrounding communities.
- Food Processing: Certain food processing operations generate VOCs and odorous compounds. RTOs are used in these industries to capture and treat emissions from cooking, baking, frying, and other food-related processes. RTOs ensure compliance with air quality standards while minimizing the impact on food quality and safety.
- Chemical Storage and Handling: Facilities involved in the storage and handling of chemicals, such as bulk liquid terminals and chemical distribution centers, may utilize RTOs to control emissions from venting and vapor recovery systems. RTOs help mitigate the release of VOCs and HAPs during various storage and transfer operations.
These are just a few examples, and RTOs can be found in many other industries that generate VOCs and HAPs. RTOs provide a versatile and effective solution for air pollution control, ensuring compliance with environmental regulations and promoting sustainable industrial practices.
editor by Dream 2024-05-09