Maklumat Asas.
Model NO.
Amazing RTO
taip
Incinerator
Low Maintenance
100
Easy Operation
100
Energy Saving
100
High Efficiency
100
Tanda dagangan
Bjamazing
Pakej Pengangkutan
Overseas
Specification
111
asal usul
China
HS Code
2221111
Penerangan Produk
RTO
Regenerative Thermal Oxidizer
Compared with traditional catalytic combustion, direct thermal oxidizer, RTO has the merits of high heating efficiency, low operation cost, and the ability to treat large flux low concentration waste gas. When VOCs concentration is high, secondary heat recycle can be realized, which will greatly reduce the operation cost. Because RTO can preheat the waste gas by levels through ceramic heat accumulator, which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%),which reduce the NOX in the Exhausting gas, if the VOC density >1500mg/Nm3, when the waste gas reach cracking area, it has been heated up to cracking temperature by heat accumulator, the burner will be closed under this condition.
RTO can be devided into chamber type and rotary type according to difference operation mode. Rotary type RTO has advantages in system pressure, temperature stability, investment amount, etc
RTO types | Efficiency | Pressure change (mmAq) | Size | (max)Treatment volume | |
Treatment efficiency | Heat recycle efficiency | ||||
Rotary type RTO | 99 % | 97 % | 0-4 | small (1 time) | 50000Nm3/h |
Three chamber type RTO | 99 % | 97 % | 0-10 | Large (1.5times) | 100000Nm3/h |
Two chamber type RTO | 95 % | 95 % | 0-20 | middle (1.2times) | 100000Nm3/h |
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Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China
Jenis Perniagaan: Pengeluar/Kilang, Syarikat Perdagangan
Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification: ISO 9001, ISO 14001
Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower
Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.
Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.
We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.
Can regenerative thermal oxidizers handle variable pollutant concentrations?
Regenerative thermal oxidizers (RTOs) are designed to handle variable pollutant concentrations effectively. They are capable of accommodating fluctuations in pollutant concentrations without significant adverse effects on their performance or efficiency. The ability of RTOs to handle variable pollutant concentrations is one of the advantages that make them suitable for a wide range of industrial applications.
Here are some key points to consider regarding the capability of RTOs to handle variable pollutant concentrations:
- High Destruction Efficiency: RTOs are known for their high destruction efficiency, which refers to their ability to effectively destroy or oxidize the pollutants present in the exhaust gases. The combustion chamber within the RTO is designed to maintain a sufficiently high temperature to ensure complete oxidation of the pollutants, regardless of their concentration.
- Retention Time: RTOs are designed with a sufficient residence or retention time within the combustion chamber. This allows the exhaust gases to spend enough time in the high-temperature zone, ensuring that even pollutants with varying concentrations are adequately treated and oxidized.
- Heat Recovery: The heat recovery system in an RTO, typically using ceramic media beds or heat exchangers, plays a crucial role in handling variable pollutant concentrations. The heat recovery system helps maintain the required temperature and provides thermal energy to sustain the combustion process, even during periods of low pollutant concentrations.
- Dynamic Operation: RTOs are designed to operate dynamically, meaning they can adjust their operating parameters to accommodate changes in pollutant concentrations. They can modulate variables such as the flow rates of the exhaust gases and incoming untreated gases, the temperature setpoints, and the switching frequency of the beds to optimize performance under varying pollutant loads.
- Monitoring and Controls: RTOs are equipped with advanced monitoring and control systems that continuously monitor pollutant concentrations, temperature, and other relevant parameters. These systems enable real-time adjustments and optimization of the RTO operation to ensure effective treatment of variable pollutant concentrations.
While RTOs can handle variable pollutant concentrations, it’s important to note that extreme or highly fluctuating pollutant concentrations may require additional considerations. In some cases, pre-treatment methods such as dilution or conditioning of the exhaust gases may be employed to ensure optimal performance of the RTO.
Overall, RTOs are versatile and reliable systems that can effectively handle variable pollutant concentrations, providing efficient and consistent treatment of industrial emissions.
Bagaimanakah pengoksida terma regeneratif dibandingkan dengan biofilter dari segi prestasi?
Pengoksida terma regeneratif (RTO) dan penapis bio adalah kedua-duanya teknologi yang digunakan secara meluas untuk rawatan bahan pencemar udara, tetapi ia berbeza dalam prinsip operasi dan ciri prestasinya. Berikut ialah perbandingan RTO dan biofilter dari segi prestasinya:
Aspek Prestasi | Pengoksida Terma Regeneratif (RTO) | Penapis bio |
---|---|---|
Kecekapan Penyingkiran Pelepasan | RTO sangat cekap dalam menyingkirkan sebatian organik meruap (VOC) dan bahan pencemar udara berbahaya (HAP). Mereka boleh mencapai kecekapan pemusnahan melebihi 95% untuk bahan pencemar ini. | Penapis bio juga berpotensi untuk mencapai kecekapan penyingkiran yang tinggi untuk VOC tertentu dan sebatian berbau. Walau bagaimanapun, prestasinya boleh berbeza-beza bergantung pada bahan cemar tertentu dan aktiviti mikrob dalam biofilter. |
Kebolehgunaan | RTO adalah serba boleh dan boleh mengendalikan pelbagai jenis bahan pencemar, termasuk VOC, HAP dan sebatian berbau. Ia sangat sesuai untuk kadar aliran tinggi dan kepekatan pencemar yang tinggi. | Penapis bio amat berkesan dalam merawat sebatian berbau dan VOC tertentu. Ia biasanya digunakan dalam aplikasi seperti kemudahan rawatan air sisa, operasi pengkomposan, dan kemudahan pertanian. |
Penggunaan Tenaga | RTO memerlukan sejumlah besar tenaga untuk mencapai dan mengekalkan suhu operasi yang tinggi untuk pengoksidaan. Mereka bergantung pada pembakaran bahan api atau sumber haba luaran untuk tenaga haba yang diperlukan. | Penapis bio dianggap sebagai sistem penggunaan tenaga yang rendah kerana ia bergantung pada aktiviti biologi semulajadi mikroorganisma untuk memecahkan bahan pencemar. Mereka biasanya tidak memerlukan pemanasan luaran atau penggunaan bahan api. |
Penyelenggaraan | RTO biasanya memerlukan penyelenggaraan dan pemantauan tetap untuk memastikan operasi yang betul. Ini termasuk pemeriksaan, pembersihan media pertukaran haba dan kemungkinan pembaikan atau penggantian komponen. | Penapis bio memerlukan penyelenggaraan berkala untuk mengoptimumkan prestasinya. Ini mungkin melibatkan pemantauan dan pelarasan tahap lembapan, mengawal suhu, dan kadangkala menggantikan media penapis atau menambah inokulan mikrob. |
Modal dan Kos Operasi | RTO biasanya mempunyai kos modal yang lebih tinggi berbanding biofilter kerana reka bentuk yang kompleks, bahan khusus dan operasi intensif tenaga. Kos operasi termasuk penggunaan bahan api atau elektrik untuk pemanasan. | Penapis bio biasanya mempunyai kos modal yang lebih rendah berbanding dengan RTO. Mereka lebih mudah dalam reka bentuk dan tidak memerlukan penggunaan bahan api. Walau bagaimanapun, kos operasi mungkin termasuk penggantian berkala media penapis dan langkah-langkah kawalan bau yang berpotensi. |
Adalah penting untuk ambil perhatian bahawa pemilihan teknologi yang sesuai bergantung pada pelbagai faktor seperti bahan pencemar khusus untuk dirawat, keadaan proses, keperluan kawal selia dan pertimbangan khusus tapak. Perundingan dengan jurutera alam sekitar atau pakar kawalan pencemaran udara boleh membantu menentukan teknologi yang paling sesuai untuk aplikasi tertentu.
Ringkasnya, RTO dan penapis bio menawarkan ciri prestasi yang berbeza, dengan RTO cemerlang dalam kecekapan penyingkiran yang tinggi, serba boleh dan kesesuaian untuk aplikasi aliran tinggi dan kepekatan tinggi, manakala penapis bio berkesan untuk sebatian berbau, mempunyai penggunaan tenaga yang rendah, dan secara amnya modal yang lebih rendah. kos.
How do regenerative thermal oxidizers handle start-up and shutdown procedures?
Regenerative thermal oxidizers (RTOs) have specific procedures for start-up and shutdown to ensure safe and efficient operation. These procedures are designed to optimize the performance of the RTO and minimize any potential risks. Here is an overview of how RTOs handle start-up and shutdown:
- Start-up Procedure: During start-up, the RTO goes through a series of steps to reach its operating temperature. The start-up procedure typically involves the following stages:
- Purge Stage: The RTO is purged with clean air or an inert gas to remove any potential flammable or explosive gases that may have accumulated during the shutdown period.
- Preheat Stage: The RTO’s heat exchangers are preheated using a burner or an auxiliary heat source. This gradually increases the temperature of the heat exchange media (typically ceramic or metallic beds) and the combustion chamber.
- Heat Soak Stage: Once the heat exchangers reach a certain temperature, the RTO enters the heat soak stage. In this stage, the heat exchangers are fully heated, and the RTO operates in a self-sustaining mode, with the combustion chamber temperature being maintained primarily by the heat released from the oxidation of pollutants in the exhaust gas.
- Normal Operation: After the heat soak stage, the RTO is considered to be in normal operation mode, where it maintains the desired operating temperature and treats the exhaust gas containing pollutants.
- Shutdown Procedure: The shutdown procedure of an RTO is aimed at safely and efficiently stopping the operation of the system. The procedure typically involves the following steps:
- Cool Down: The RTO is gradually cooled down by reducing the flow of the exhaust gas and the supply of combustion air. This helps to prevent thermal stress on the equipment and minimize the risk of fires or other safety hazards.
- Heat Recovery: During the cool-down phase, the RTO may employ heat recovery techniques to capture and utilize the residual heat for other purposes, such as preheating incoming process air or water.
- Purge: Once the RTO has cooled down sufficiently, a purge cycle is initiated to remove any residual gases or contaminants from the system. This helps to ensure a clean and safe environment for maintenance activities or subsequent start-ups.
- Complete Shutdown: After the purge cycle, the RTO is considered to be in a fully shut-down state, and it can remain in this state until the next start-up is initiated.
It is important to note that the specific start-up and shutdown procedures for an RTO may vary depending on the design and manufacturer. Manufacturers typically provide detailed guidelines and instructions for operating their specific RTO models, and it is crucial to follow these guidelines to ensure safe and efficient operation.
editor by CX 2023-10-13