China high quality Regenerative/Recuperative Thermal Oxidizer (RTO)

Basic Info.

Model NO.

Amazing RTO

유형

Incinerator

Energy Saving

100

Easy for Operation

100

High Efficiency

100

Less Maintenance

100

Trademark

Bjamazing

Transport Package

Overseas Wooden

Specification

180*24

Origin

China

HS Code

8416100000

Product Description

RTO

재생 열 산화 장치

Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;

RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc
 

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Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

What is the cost of installing a regenerative thermal oxidizer?

The cost of installing a regenerative thermal oxidizer (RTO) can vary significantly depending on several factors. These factors include the size and capacity of the RTO, the specific requirements of the application, site conditions, and any additional customization or engineering needed. However, it’s important to note that RTOs are generally considered a significant capital investment due to their complex design and high-performance capabilities.

Here are some cost considerations associated with installing an RTO:

• RTO Size and Capacity: The size and capacity of the RTO, typically measured in terms of exhaust flow rate and pollutant concentration, are important cost factors. Larger RTOs capable of handling higher exhaust volumes and pollutant concentrations generally have higher upfront costs compared to smaller units.
• Engineering and Customization: The engineering and customization requirements for integrating the RTO into the existing industrial process can impact the installation cost. This includes factors such as ductwork modifications, electrical connections, and any necessary process integration to ensure proper functioning of the RTO within the overall system.
• Site Preparation: The site where the RTO will be installed may require preparation to accommodate the equipment. This can involve constructing foundations, providing adequate space for the RTO and associated components, and ensuring proper access for installation and maintenance.
• Auxiliary Systems and Equipment: In addition to the RTO itself, there may be auxiliary systems and equipment required for effective operation. This can include pre-treatment systems, such as scrubbers or filters, heat recovery units, monitoring and control systems, and stack emissions monitoring equipment. The cost of these additional components should be considered in the overall installation cost.
• Installation Labor and Equipment: The cost of labor and equipment required for the installation process, including crane services and specialized contractors, should be factored into the overall cost. The complexity of the installation and any specific site challenges can influence these costs.
• Permits and Compliance: Obtaining necessary permits and complying with regulatory requirements can involve additional costs. This includes fees for environmental permits, engineering studies, emissions testing, and compliance documentation.

Due to the many variables involved, it is challenging to provide a specific cost range for installing an RTO. It is recommended to consult with reputable RTO manufacturers or engineering firms, who can assess the specific requirements of the application and provide detailed cost estimates based on the project scope.

Are regenerative thermal oxidizers suitable for controlling emissions from food processing operations?

Yes, regenerative thermal oxidizers (RTOs) can be suitable for controlling emissions from food processing operations. Food processing operations often generate volatile organic compounds (VOCs) and odorous compounds that need to be controlled to comply with environmental regulations and maintain air quality. Here are some key points regarding the suitability of RTOs for controlling emissions from food processing operations:

• Emission Control: RTOs are designed to achieve high destruction efficiencies for VOCs and odorous compounds. These pollutants are oxidized within the RTO at high temperatures, typically above 95% efficiency, converting them into carbon dioxide (CO₂) and water vapor. This ensures effective control and reduction of emissions from food processing operations.
• Process Compatibility: RTOs can be integrated into the exhaust systems of various food processing operations, capturing and treating the emissions before they are released into the atmosphere. The RTO is typically connected to the process equipment or exhaust stack, allowing the VOC-laden air to pass through the oxidizer for treatment.
• Flexibility: RTOs offer flexibility in handling a wide range of operating conditions and pollutants. Food processing operations can vary in terms of flow rates, temperature, and composition of emissions. RTOs are designed to accommodate these variations and provide effective treatment even under fluctuating conditions.
• Odor Control: In addition to VOCs, food processing operations can also generate odorous compounds, which can cause nuisance and odor-related complaints. RTOs can be equipped with additional odor control technologies such as activated carbon beds or scrubbers to address odor concerns and ensure the removal of unpleasant odors.
• Compliance with Regulations: Food processing operations are subject to regulatory requirements for air quality and emissions control. RTOs are capable of achieving the necessary destruction efficiencies and can help food processors comply with environmental regulations. The use of RTOs demonstrates a commitment to sustainable practices and responsible management of air emissions.

It is important to note that the specific design and configuration of the RTO, as well as the characteristics of the food processing emissions, should be considered when implementing an RTO for a specific application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the proper sizing, integration, and performance requirements for controlling emissions from food processing operations.

In summary, RTOs are a suitable and effective technology for controlling emissions from food processing operations, providing high destruction efficiencies, compatibility with various processes, flexibility in handling operating conditions, odor control capabilities, and compliance with environmental regulations.

What are the maintenance requirements for a regenerative thermal oxidizer?

Maintaining a regenerative thermal oxidizer (RTO) is essential to ensure its optimal performance, longevity, and compliance with environmental regulations. Here are some key maintenance requirements for an RTO:

• Regular Inspections: Conduct routine inspections to identify any signs of wear, corrosion, or damage to the RTO components. This includes inspecting valves, dampers, fans, combustion chambers, heat exchangers, and ceramic media beds. Inspections help detect potential issues early and allow for timely repairs or replacements.
• Cleaning and Replacement of Components: Clean or replace components as needed to maintain proper functionality. This may include cleaning clogged or fouled heat exchanger surfaces, replacing damaged or worn-out valves and dampers, and periodically replacing the ceramic media beds if they become degraded or contaminated.
• Monitoring Operating Parameters: Regularly monitor and record operating parameters such as temperature, airflow, pressure differentials, and gas concentrations. Deviations from normal operating ranges can indicate potential problems or inefficiencies that require attention.
• Calibration of Instruments: Calibrate instruments and sensors used for monitoring and control purposes to ensure accurate measurement of parameters such as temperature, pressure, and flow rates. Proper calibration helps maintain reliable and precise operation of the RTO.
• Cleaning of Heat Recovery System: Clean the heat recovery system, including the heat exchanger surfaces, to remove any accumulated particulate matter or fouling. This ensures efficient heat transfer and prevents the buildup of deposits that can reduce the RTO’s performance.
• Compliance with Safety Standards: Adhere to safety standards and guidelines for working with the RTO. This includes proper lockout/tagout procedures during maintenance activities, wearing appropriate personal protective equipment, and following safety protocols to minimize risks to personnel and equipment.
• Documentation and Record-Keeping: Maintain comprehensive records of maintenance activities, inspections, repairs, and any modifications made to the RTO. Documentation helps track the equipment’s history, aids in troubleshooting, and provides a record of compliance with regulatory requirements.

It’s important to note that the specific maintenance requirements may vary depending on the RTO manufacturer’s recommendations, the design of the system, the operating conditions, and applicable regulatory requirements. Following the manufacturer’s guidelines, conducting regular inspections, and implementing a proactive maintenance program tailored to the specific RTO are crucial for ensuring its reliable operation and longevity.

editor by CX 2024-03-11