Basic Info.
Model NO.
RTO
Type
Environmental Monitoring Instrument
Main Function
Waste Gases Removal
Application
Chemical Industry
Brand
Raidsant
Clean Efficeincy
99.8%
Condition
New
Trademark
Raidsant
Transport Package
Film Wrapped
Origin
ZheJiang China
Product Description
HangZhou Raidsant Machinery Co.;,; Ltd.; is majored in developing and manufacturing innovativepowder cooling pelletizing machinery and related industrial waste gas treatment machine.; With nearly 20 years’ production history,; we have a good market in more than 20 provinces in China,; and some of our products were exported to Saudi Arabia,;Singapore,;Mexico,; Brazil,;Spain,; America,; Russia and Korea,; etc.;
Specifications:;
* More compact than the existing facilities
* Low-operation costs
* Long lifespan of facilities
* No changes in pressure
Purpose:;
Energy-saving system that burns volatile organic compound (VOC); and waste gas by using heat,; and it collects over 99.;8% of waste heat of exhaust gas by using ceramic regenerative materials (catalyst); with large surface area and low-pressure loss.;
Applications:;
1.; Painting drying process
2.; metal printing process
3.; fiber drying process
4.; adhesive tape process
5.; waste treatment process
6.; semiconductor manufacturing process
7.; smoke,; confectionary and baking process
8.; petrochemical process,;
9.; medicine and food manufacturing process,;
10.; other VOC generating process
Merits:;
* More compact than the existing facilities
* No changes in pressure
* High-heat recovery rate (over 95%);
* Perfect VOC treatment (over 99.;8%);
* Long lifespan of facilities
* Low-operation costs
* Able to be manufactured in circle or quadrangle
General Descriptions and Features:;
1.; Operating principle
Operation method that continuously changing discharges by rotating the Rotary Valve
2.; Process Pressure Change
No pressure change because wind direction changes in order by the Rotary Valve rotation
3.; Investment Costs
Around 70% of Bed Type
4.; Installation Space
It is single vessel so it is compact and requires less installation space.;
5.; Maintenance
It is easy to maintain it because Rotary Valve is the only 1 moving part.;
Rotary Valve’s sealing part is rarely worn out because it rotates at low speed.;
6.; Stability
No risks in the process because it is always opened even when the Rotary Valve has troubles.;
7.; Treatment Efficiency
Treatment efficiency maintains because sealing part is rarely worn out even if it is operated for a long time.;
Address: No.3,Zhenxin Middle Road, Economic Development Zone,HangZhou,ZheJiang
Business Type: Manufacturer/Factory, Trading Company
Business Range: Chemicals, Electrical & Electronics, Manufacturing & Processing Machinery, Security & Protection
Management System Certification: ISO 9001
Main Products: Pelletizer, Flaker, Pastillator, Granulator, Chemical Pelletizer, Vocs
Company Introduction: HangZhou Raidsant Machinery Co., Ltd. ., previously called HangZhou Xinte Plastic Machinery Factory is majored in producing innovative plastic recycling machinery. With nearly 20 years′ experience, we have a good market in 20 provinces in China, and some of our products were exported to Indonesia, Russia and Vietnam, etc. Our main products include DZ Type Pastillator, waste tire recycling line, Big Calibre Plastic Pipe shredders recycling line, continuous annealing tin-coation machine, QX type PET, PE & hull washing line, SDP double rails plastic recycling crusher, SJ hot cutting granule making unit, PVC tube (cinquefoil) product line, PVC Odd-shaped material product line for door and window, granule product line in water and Shredder for plastics and recycling. We acquired 5 technical patents.
Our corpotation lays emphsis on thchnical reconstruction, imports advanced technology from home and abroad, and develops new products constantly. Our tenet is challenging for hight quality, offering the best products. We are making efforts to realize our slogan. Satisfying our customers is our everlasting pursuit.
We are looking for the oversea customers or agents. If you are interested in our proposal, please let us know which of our products is the most likely to appeal to you or your customers. We should be very grateful if you give us some ideas of the marketprospects for our products. We hope to hear favorable information from you soon! It is our goal that we wish we could buid a good relationship with you now or in the near future. Please do not hesitate to contact us if you have any question or request.
We also sincerely welcome you to our company to discuss business and negotiate with us. For further expanding our market and customers, our company welcomes customer from domestic and aboard in an new-brand gesture on the basis of full-new mangement conception—quality, honour, service. We are looking for ISO 90001 mangement quality system to meet with our customers requirement!
What is the cost of installing a regenerative thermal oxidizer?
The cost of installing a regenerative thermal oxidizer (RTO) can vary significantly depending on several factors. These factors include the size and capacity of the RTO, the specific requirements of the application, site conditions, and any additional customization or engineering needed. However, it’s important to note that RTOs are generally considered a significant capital investment due to their complex design and high-performance capabilities.
Here are some cost considerations associated with installing an RTO:
- RTO Size and Capacity: The size and capacity of the RTO, typically measured in terms of exhaust flow rate and pollutant concentration, are important cost factors. Larger RTOs capable of handling higher exhaust volumes and pollutant concentrations generally have higher upfront costs compared to smaller units.
- Engineering and Customization: The engineering and customization requirements for integrating the RTO into the existing industrial process can impact the installation cost. This includes factors such as ductwork modifications, electrical connections, and any necessary process integration to ensure proper functioning of the RTO within the overall system.
- Site Preparation: The site where the RTO will be installed may require preparation to accommodate the equipment. This can involve constructing foundations, providing adequate space for the RTO and associated components, and ensuring proper access for installation and maintenance.
- Auxiliary Systems and Equipment: In addition to the RTO itself, there may be auxiliary systems and equipment required for effective operation. This can include pre-treatment systems, such as scrubbers or filters, heat recovery units, monitoring and control systems, and stack emissions monitoring equipment. The cost of these additional components should be considered in the overall installation cost.
- Installation Labor and Equipment: The cost of labor and equipment required for the installation process, including crane services and specialized contractors, should be factored into the overall cost. The complexity of the installation and any specific site challenges can influence these costs.
- Permits and Compliance: Obtaining necessary permits and complying with regulatory requirements can involve additional costs. This includes fees for environmental permits, engineering studies, emissions testing, and compliance documentation.
Due to the many variables involved, it is challenging to provide a specific cost range for installing an RTO. It is recommended to consult with reputable RTO manufacturers or engineering firms, who can assess the specific requirements of the application and provide detailed cost estimates based on the project scope.
What is the role of insulation in a regenerative thermal oxidizer?
In a regenerative thermal oxidizer (RTO), insulation plays a crucial role in improving energy efficiency, maintaining process temperatures, and ensuring the safe operation of the system. The primary role of insulation in an RTO is as follows:
- Thermal Efficiency: Insulation helps reduce heat loss from the RTO, improving its thermal efficiency. By minimizing heat loss, insulation ensures that a significant portion of the energy generated during the combustion process is effectively utilized for heating the incoming process air or gas stream. This results in lower fuel consumption and reduced operating costs.
- Temperature Maintenance: Insulation helps maintain the desired operating temperatures within the RTO. By preventing excessive heat loss, insulation ensures that the combustion chamber, heat exchangers, and other components remain at the required temperatures for effective pollutant destruction. Consistent and stable operating temperatures are critical for achieving high destruction efficiencies and complying with regulatory emissions standards.
- Personnel Protection: Insulation provides a protective barrier that helps prevent the external surfaces of the RTO from becoming excessively hot. This protects personnel working in the vicinity of the RTO from accidental contact with hot surfaces, reducing the risk of burns or injuries.
- Equipment Protection: Insulation also serves to protect the structural components of the RTO from excessive heat. By reducing the heat transfer to the outer surfaces, insulation helps prevent thermal stress and potential damage to the equipment. This extends the lifespan of the RTO and reduces the need for frequent repairs or replacements.
- Condensation Prevention: Insulation can also help prevent condensation within the RTO system. By maintaining the temperature above the dew point of the gases, insulation minimizes the risk of moisture condensing on the surfaces, which could lead to corrosion or other operational issues.
The type and thickness of insulation used in an RTO may vary depending on factors such as the operating temperatures, the specific design of the system, and regulatory requirements. Common insulation materials used in RTOs include ceramic fiber, mineral wool, and other high-temperature insulation products.
Overall, insulation is a critical component of an RTO as it contributes to energy efficiency, process temperature control, personnel safety, equipment protection, and prevention of condensation-related issues.
What are the key components of a regenerative thermal oxidizer?
A regenerative thermal oxidizer (RTO) typically consists of several key components that work together to achieve effective air pollution control. The main components of an RTO include:
- 1. Combustion Chamber: The combustion chamber is where the oxidation of the pollutants takes place. It is designed to withstand high temperatures and house the ceramic media beds that facilitate heat exchange and VOC destruction. The combustion chamber provides a controlled environment for the combustion process to occur efficiently.
- 2. Ceramic Media Beds: Ceramic media beds are the heart of an RTO. They are filled with structured ceramic materials that act as a heat sink. The media beds alternate between the inlet and outlet sides of the RTO, allowing for efficient heat transfer. As the VOC-laden air passes through the media beds, it is heated by the stored heat from the previous cycle, promoting combustion and VOC destruction.
- 3. Valves or Dampers: Valves or dampers are used to direct the airflow within the RTO. They control the flow of the process air and the direction of the exhaust gases during the different phases of operation, such as the heating, combustion, and cooling cycles. Proper valve sequencing ensures optimal heat recovery and VOC destruction efficiency.
- 4. Burner System: The burner system provides the necessary heat to raise the temperature of the incoming process air to the required combustion temperature. It typically uses natural gas or another fuel source to generate the heat energy needed for the destruction of VOCs. The burner system is designed to provide stable and controlled combustion conditions within the RTO.
- 5. Heat Recovery System: The heat recovery system enables energy efficiency in an RTO. It captures and preheats the incoming process air by utilizing the heat energy from the outgoing exhaust stream. The heat exchange occurs between the ceramic media beds, allowing for significant energy savings and reducing the overall operating costs of the RTO.
- 6. Control System: The control system of an RTO monitors and regulates the operation of various components. It ensures proper valve sequencing, temperature control, and safety interlocks. The control system optimizes the performance of the RTO, maintains the desired destruction efficiency, and provides necessary alarms and diagnostics for efficient operation and maintenance.
- 7. Stack or Exhaust System: The stack or exhaust system is responsible for releasing the treated and cleaned gases into the atmosphere. It may include a stack, ductwork, and any necessary emission monitoring equipment to ensure compliance with environmental regulations.
These key components work together in a coordinated manner to provide efficient air pollution control in a regenerative thermal oxidizer. Each component plays a critical role in achieving high VOC destruction efficiency, energy recovery, and compliance with environmental standards.
editor by CX 2024-04-04