RTO Air Pollution Control for Semiconductor Industry

Pendahuluan

Regenerative Thermal Oxidizers (RTOs) are widely used in the semiconductor industry to control air pollution. The semiconductor industry is known for emitting Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs) in their operations, which are hazardous to human health and the environment. In this blog post, we will discuss how RTOs can control air pollution in the semiconductor industry effectively.

Apa itu RTO?

RTO is an air pollution control technology that works by oxidizing pollutants in the exhaust air. The process involves heating the exhaust air to a high temperature, typically around 1500¡ãF, in a combustion chamber. The high-temperature air is then passed through a ceramic heat exchanger where it releases heat and gets cooled down. The cooled air is then released into the atmosphere. RTOs are energy-efficient and capable of removing up to 99% of VOCs and HAPs from the exhaust air.

How RTOs Control Air Pollution in the Semiconductor Industry?

RTOs are widely used in the semiconductor industry to control air pollution. Here are some of the ways RTOs control air pollution in the semiconductor industry:

1. VOC Abatement

The semiconductor industry emits a large volume of Volatile Organic Compounds (VOCs) in its operations. The VOCs are hazardous to human health and the environment. RTOs are capable of removing up to 99% of VOCs from the exhaust air. The VOCs are oxidized in the combustion chamber and converted into carbon dioxide and water vapor, which are harmless to the environment.

2. HAP Abatement

The semiconductor industry also emits Hazardous Air Pollutants (HAPs) in its operations. HAPs are known to cause health problems such as cancer, birth defects, and respiratory problems. RTOs can effectively remove HAPs from the exhaust air. The HAPs are oxidized in the combustion chamber and converted into non-hazardous substances.

3. Energy Efficiency

RTOs are energy-efficient air pollution control technology. The RTOs utilize the heat from the exhaust air to preheat the incoming air. This process saves energy and helps in reducing the operating costs of the semiconductor industry.

4. Low Maintenance

RTOs require low maintenance and have a long lifespan. The ceramic heat exchangers used in RTOs are durable and can last for several years. The RTOs also have fewer moving parts, which means less wear and tear and fewer chances of failure.

Kesimpulan

In conclusion, RTOs are an effective air pollution control technology for the semiconductor industry. RTOs are capable of removing up to 99% of VOCs and HAPs from the exhaust air, making it safe for the environment and human health. RTOs are also energy-efficient, low maintenance, and have a long lifespan. RTOs are a worthy investment for the semiconductor industry to control air pollution effectively.

Pengenalan Perusahaan

We are a high-end equipment manufacturing enterprise focusing on comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology in the semiconductor industry. Our core technologies include thermal, combustion, sealing, and self-control, with the ability to simulate the temperature field and air flow field, model and calculate the performance of ceramic heat storage materials, molecular sieve adsorption materials, and high-temperature incineration and oxidation of VOCs. We have an RTO technology R&D center and waste gas carbon reduction engineering technology center located in Xi’an, and a 30,000 square meters production base in Yangling. We are the leading manufacturer in the global production and sales of RTO equipment and molecular sieve rotary equipment. Our core technology team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Institute). We currently have more than 360 employees, including more than 60 R&D technology backbones, including 3 research fellows, 6 senior engineers, and 47 thermodynamic doctors.

Our core products are RTOs and molecular sieve adsorption and concentration rotors. Combined with our expertise in environmental protection and thermal energy system engineering technology, we can provide customers with comprehensive solutions for industrial waste gas treatment and carbon reduction and energy-saving under various operating conditions.

Sertifikasi, Paten, dan Penghargaan

Perusahaan kami telah memperoleh berbagai sertifikasi dan kualifikasi, termasuk:

• Sertifikasi Sistem Manajemen Kekayaan Intelektual
• Sertifikasi Sistem Manajemen Mutu
• Sertifikasi Sistem Manajemen Lingkungan
• Kualifikasi Perusahaan Industri Konstruksi
• Perusahaan Teknologi Tinggi

We also hold patents for various devices, such as rotary valve-type heat storage oxidation furnace, rotor-type heat storage incineration device, and disc-type molecular sieve rotor.

Cara Memilih Peralatan RTO yang Tepat

In order to choose the right RTO equipment, it is important to:

1. Determine the characteristics of the waste gas.
2. Understand the local regulations and emission standards.
3. Evaluate energy efficiency.
4. Consider operation and maintenance.
5. Analyze the budget and cost.
6. Choose the appropriate type of RTO equipment.
7. Consider environmental and safety factors.
8. Perform performance testing and verification.

It is important to carefully consider each of these factors to ensure that the selected RTO equipment meets the specific needs of the customer.

RTO Air Pollution Control Service Process

Our RTO air pollution control service process includes:

1. Preliminary consultation, on-site investigation, and needs analysis.
2. Solution design, simulation and modeling, and solution review.
3. Custom production, quality control, and factory testing.
4. On-site installation, commissioning, and training services.
5. Regular maintenance, technical support, and spare parts supply.

We have a professional team that can customize an RTO solution specifically tailored to meet the needs of our customers, providing a one-stop solution for RTO air pollution control.

Penulis: Miya