RTO with Heat Recovery Longevity

Pendahuluan

RTO (Regenerative Thermal Oxidizers) with Heat Recovery system is a thermal oxidation process that uses a regenerative ceramic bed to recover the heat from the incineration process. RTOs are widely used in the industrial sector for the treatment of volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and odorous emissions. This blog post will explore the various aspects of RTO with Heat Recovery Longevity.

The Principle of RTO with Heat Recovery Longevity

• The Working Principle of RTO

RTO works on the basis of the principle of thermal oxidation. The VOCs are introduced into the combustion chamber where they are heated to the required temperature. The heated gases are then passed through the ceramic bed, where the heat is absorbed and stored. The gases are then directed towards the second ceramic bed, where they are further heated and the VOCs are oxidized to carbon dioxide and water vapor.

• The Working Principle of Heat Recovery

The heat recovery process in RTO involves the recovery of the heat generated during the oxidation process. The heat is transferred from the ceramic bed to a heat exchanger, where it is used to preheat the incoming VOC-laden gas stream, thereby reducing the energy consumption of the system. The heat exchanger also helps to maintain the temperature of the combustion chamber.

Design Features of RTO with Heat Recovery Longevity

• Ceramic Bed Design

The ceramic bed used in RTO with Heat Recovery Longevity is designed for durability and long life. It is made of high-quality materials that can withstand high temperatures and corrosive environments. The ceramic bed is designed to have a large surface area to ensure efficient heat transfer and low pressure drop.

• Heat Exchanger Design

The heat exchanger in RTO with Heat Recovery Longevity is designed to be highly efficient and durable. It is made of high-quality materials that can withstand the high temperatures and corrosive nature of the gases. The heat exchanger is designed to have a large heat transfer area to ensure efficient heat recovery.

• Control System Design

The control system in RTO with Heat Recovery Longevity is designed to be user-friendly and highly efficient. It is equipped with state-of-the-art sensors and controls that ensure optimal performance of the system. The control system is designed to be highly automated, reducing the need for manual intervention.

Advantages of RTO with Heat Recovery Longevity

• Efisiensi Tinggi

RTO with Heat Recovery Longevity is highly efficient and can achieve VOC destruction efficiencies of up to 99%. The heat recovery system helps to reduce the energy consumption of the system, making it highly cost-effective.

• Perawatan Rendah

The design of RTO with Heat Recovery Longevity is such that it requires minimal maintenance. The ceramic bed is designed for durability and long life, reducing the need for frequent replacement. The heat exchanger is also designed to be highly durable and efficient.

• Environmental Friendly

RTO with Heat Recovery Longevity is an environmentally friendly technology that helps to reduce the emissions of VOCs and HAPs. The system is designed to minimize the release of harmful pollutants into the atmosphere, making it compliant with environmental regulations.

Applications of RTO with Heat Recovery Longevity

• Industri Kimia

RTO with Heat Recovery Longevity is widely used in the chemical industry for the treatment of VOCs and HAPs. The system is ideal for the treatment of emissions from chemical manufacturing processes, including pharmaceuticals, petrochemicals, and fine chemicals.

• Industri Pelapisan

RTO with Heat Recovery Longevity is also commonly used in the coating industry for the treatment of VOC emissions. The system is ideal for the treatment of emissions from paint, varnish, and other coating processes.

• Automotive Industry

RTO with Heat Recovery Longevity is used in the automotive industry for the treatment of exhaust gas emissions. The system is ideal for the treatment of emissions from automotive painting and coating processes.

Kesimpulan

RTO with Heat Recovery Longevity is a highly efficient and durable technology that is widely used in the industrial sector for the treatment of VOCs, HAPs, and odorous emissions. The system is designed for longevity, low maintenance, and high efficiency, making it an ideal choice for industries looking for cost-effective and environmentally friendly emission control solutions.

Pengenalan Perusahaan

We are a high-tech enterprise specializing in the comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology for high-end equipment manufacturing. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Institute); it has more than 60 R&D technicians, including 3 senior engineers at the researcher level and 16 senior engineers. We have four core technologies: thermal energy, combustion, sealing, and automatic control. Additionally, we have the ability to simulate temperature fields and air flow field simulation modeling and calculation. We can test the performance of ceramic thermal storage materials, the selection of molecular sieve adsorption materials, and the experimental testing of the high-temperature incineration and oxidation characteristics of VOCs organic matter.

The company has built an RTO technology research and development center and an exhaust gas carbon reduction engineering technology center in the ancient city of Xi’an, and a 30,000m² production base in Yangling. The production and sales volume of RTO equipment is far ahead in the world.

R&D Platforms

• High-efficiency Combustion Control Technology Test Platform: This platform allows us to develop and optimize combustion control technologies for better energy efficiency and reduced emissions.
• Molecular Sieve Adsorption Efficiency Test Platform: Through this platform, we can evaluate the performance of different molecular sieve adsorption materials for efficient VOCs removal.
• High-efficiency Ceramic Thermal Storage Technology Test Platform: We utilize this platform to test and improve the performance of ceramic thermal storage materials for enhanced energy storage and utilization.
• Ultra-high Temperature Waste Heat Recovery Test Platform: This platform enables us to research and develop technologies for recovering and utilizing high-temperature waste heat.
• Gas Fluid Sealing Technology Test Platform: Using this platform, we develop and test advanced sealing technologies to prevent gas leakage in various applications.

We have obtained various patents and honors in our core technologies, with a total of 68 patent applications, including 21 invention patents, covering key components. Among them, we have been granted 4 invention patents, 41 utility model patents, 6 design patents, and 7 software copyrights.

Kapasitas Produksi

• Lini Produksi Peledakan Tembakan dan Pengecatan Otomatis Pelat Baja dan Profil: This automated production line ensures high-quality surface treatment for steel plates and profiles, improving their durability and corrosion resistance.
• Lini Produksi Peledakan Tembakan Manual: We have a dedicated manual shot blasting line for specialized surface treatment requirements.
• Peralatan Penghilang Debu dan Perlindungan Lingkungan: Our production capabilities include manufacturing advanced dust removal and environmental protection equipment for various industries.
• Bilik Pengecatan Otomatis: We have a state-of-the-art automatic painting booth for efficient and precise coating applications.
• Ruang Pengeringan: Our drying room provides controlled environments for efficient drying of various materials.

We invite customers to collaborate with us, and here are six advantages of our company:

1. Advanced and comprehensive VOCs waste gas treatment solutions
2. Cutting-edge technologies in carbon reduction and energy-saving
3. A strong and experienced R&D team
4. World-leading production and sales volume of RTO equipment
5. A wide range of patented technologies covering key components
6. High production capacity for various environmental protection equipment

Penulis: Miya