China Good quality Regenerative/Recuperative Thermal Oxidizer Rto for Voc Treatment - RTO

Основна информация.

Модел NO.

Невероятен RTO

Тип

Инсинератор

Икономия на енергия

100

Easy for Operation

100

Висока ефективност

100

Less Maintenance

100

Търговска марка

Бямазинг

Транспортен пакет

Overseas Wooden

Спецификация

180*24

Произход

Китай

Код по ХС

8416100000

Описание на продукта

RTO

Регенеративен термичен окислител

В сравнение с традиционното каталитично изгаряне; директен термичен окислител; RTO има предимствата на висока ефективност на отопление; ниски експлоатационни разходи; и способността за третиране на голям поток отпадъчни газове с ниска концентрация.; Когато концентрацията на ЛОС е висока,; може да се реализира вторично рециклиране на топлина; което значително ще намали оперативните разходи.; Тъй като RTO може предварително да загрява отпадъчния газ по нива чрез керамичен акумулатор на топлина; което може да накара отпадъчния газ да бъде напълно нагрят и напукан без мъртъв ъгъл (ефективност на третиране>99%);,;които намаляват NOX в отработения газ,; ако плътността на VOC >1500mg/Nm3,; когато отпадъчният газ достигне зоната на напукване; нагрят е до температура на напукване от топлинен акумулатор; при това условие горелката ще бъде затворена.;

RTO може да бъде разделен на камерен тип и ротационен тип според различния режим на работа.; Ротационен тип RTO има предимства в системното налягане; температурна стабилност,; сума на инвестицията; и т.н

Recuperative thermal oxidizer:;

Compared with the catalytic combustion and regenerative thermal oxidation furnace,; recuperative thermal oxidizer investment is less .; Recuperative thermal oxidizer system can be designed for the entire incineration system as well as the new air system,; which is more suitable for production characteristics of coating units for building materials plate.;

Burning type	Treatment system	ефективност		Advantage	Disadvantage
Burning type	Treatment system	Treating efficiency	Heat recycle rate	Advantage	Disadvantage
High temperature incineration	Regenerative-RTO	99%	80-97 &percnt;	Good product quality,; low energy consumption,; low cost in operational and minimum maintenance	Initial investment is somewhat of higher
High temperature incineration	Recuperative-RTO	98 &percnt;	40-70 &percnt;	When adopt full incinerating design,; the energy consumption is low	High temperature joint interface is easy to broken,; maintenance cost is high
Low temperature incineration	Catalyzing-RCO	98 &percnt;	70-85 &percnt;	Low investment,; low energy consumption	VOC concentration has to be controlled strictly,; catalyst need to be changed regularly
Low temperature incineration	Active carbon absorption	90 &percnt;		Lower investment,; self aggregation waste gas can be treated	Treatment efficiency is low,; activated carbon particle need to be replaced regularly

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Адрес: 8 етаж, E1, сграда Pinwei, път Dishengxi, Yizhuang, ZheJiang, Китай

Тип бизнес: производител/фабрика, търговска компания

Бизнес диапазон: Електротехника и електроника, Индустриално оборудване и компоненти, Машини за производство и обработка, Металургия, Минерали и енергия

Сертифициране на системата за управление: ISO 9001, ISO 14001

Основни продукти: Rto, линия за цветно покритие, линия за поцинковане, въздушен нож, резервни части за производствена линия, машина за нанасяне на покритие, независимо оборудване, ролка за мивки, проект за обновяване, вентилатор

Представяне на компанията: ZheJiang Amazing Science & Technology Co., Ltd е процъфтяваща високотехнологична компания, разположена в зоната за икономическо и технологично развитие на ZheJiang (BDA). Придържайки се към концепцията за реалистични, иновативни, фокусирани и ефективни, нашата компания обслужва главно обработката на отпадъчни газове (ЛОС) промишлеността и металургичното оборудване на Китай и дори на целия свят. Разполагаме с напреднали технологии и богат опит в проекта за третиране на отпадъчни газове с летливи органични съединения, чието позоваване е успешно приложено в индустрията за покрития, каучук, електроника, печат и т.н. Също така имаме години натрупване на технологии в изследването и производството на плоски линия за обработка на стомана и притежава близо 100 примера за приложение.

Нашата компания се фокусира върху проучването, проектирането, производството, инсталирането и пускането в експлоатация на система за третиране на органични отпадъчни газове с ЛОС и проект за обновяване и актуализиране на енергоспестяване и опазване на околната среда на линия за обработка на плоска стомана. Ние можем да предоставим на клиентите цялостни решения за опазване на околната среда, енергоспестяване, подобряване на качеството на продуктите и други аспекти.

Ние също така се занимаваме с различни резервни части и независимо оборудване за линия за цветно покритие, линия за поцинковане, линия за ецване, като валяк, съединител, топлообменник, рекуператор, въздушен нож, вентилатор, заварчик, изравнител на опън, кожен проход, разширителна фуга, срязване, фуги , шевна машина, горелка, лъчиста тръба, редуктор, редуктор и др.

регенеративни термични окислители

What is the role of heat recovery in a regenerative thermal oxidizer?

Heat recovery plays a crucial role in the operation of a regenerative thermal oxidizer (RTO) by improving its energy efficiency and reducing fuel consumption. The primary function of heat recovery in an RTO is to capture and transfer heat from the treated exhaust gases to the incoming untreated gases, minimizing the need for additional external heating.

Here’s a closer look at the role of heat recovery in an RTO:

Energy Efficiency: RTOs are designed to achieve high thermal efficiency by utilizing the heat recovery principle. The heat recovery system consists of heat exchangers or beds filled with ceramic media, such as structured ceramic blocks or random ceramic saddles. These beds alternate between the exhaust gas flow and the incoming untreated gas flow.
Heat Transfer Process: During operation, the hot exhaust gases from the industrial process flow through one bed of the heat exchanger, transferring heat to the ceramic media. The media absorbs the heat, and the temperature of the exhaust gases decreases. Simultaneously, the cooler incoming untreated gas flows through the other bed, where it absorbs the heat stored in the media, preheating the gas before it enters the combustion chamber.
Bed Switching: The direction of gas flow through the beds is periodically switched using valves or dampers. This switching operation allows the RTO to alternate between different beds, ensuring continuous heat recovery and thermal oxidation of the pollutants. By efficiently recovering and reusing heat from the exhaust gases, the RTO reduces the amount of external fuel needed to maintain the required operating temperature.
Reduction in Fuel Consumption: The heat recovery mechanism in an RTO significantly reduces the fuel consumption compared to other types of oxidizers. The preheating of the incoming untreated gas stream reduces the energy required to raise the temperature of the gas to the combustion temperature, resulting in lower fuel usage and operational costs.
Economic and Environmental Benefits: Heat recovery in RTOs offers economic benefits by reducing energy costs and improving the overall sustainability of the facility. By minimizing fuel consumption, heat recovery contributes to a lower carbon footprint and helps meet environmental goals by reducing greenhouse gas emissions associated with the combustion process.

The effectiveness of heat recovery in an RTO depends on factors such as the design of the heat exchanger, the choice of ceramic media, the flow rates of the exhaust gases and incoming untreated gas, and the temperature differential between the two streams. Proper sizing and optimization of the heat recovery system are essential to ensure efficient heat transfer and maximize energy savings.

Overall, heat recovery is a key component in the design of an RTO, allowing for improved energy efficiency, reduced fuel consumption, and environmental sustainability.

регенеративни термични окислители

How do regenerative thermal oxidizers compare to biofilters in terms of performance?

Regenerative thermal oxidizers (RTOs) and biofilters are both widely used technologies for the treatment of air pollutants, but they differ in their operating principles and performance characteristics. Here’s a comparison of RTOs and biofilters in terms of their performance:

Performance Aspect	Regenerative Thermal Oxidizers (RTOs)	Biofilters
Emission Removal Efficiency	RTOs are highly efficient in removing volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). They can achieve destruction efficiencies above 95% for these pollutants.	Biofilters also have the potential to achieve high removal efficiencies for certain VOCs and odorous compounds. However, their performance can vary depending on the specific contaminants and the microbial activity in the biofilter.
Applicability	RTOs are versatile and can handle a wide range of pollutants, including VOCs, HAPs, and odorous compounds. They are well-suited for high flow rates and high pollutant concentrations.	Biofilters are particularly effective in treating odorous compounds and certain VOCs. They are commonly used in applications such as wastewater treatment facilities, composting operations, and agricultural facilities.
Energy Consumption	RTOs require a significant amount of energy to reach and maintain high operating temperatures for oxidation. They rely on fuel combustion or external heat sources for the thermal energy needed.	Biofilters are considered low energy consumption systems as they rely on the natural biological activity of microorganisms to break down pollutants. They generally do not require external heating or fuel consumption.
Maintenance	RTOs typically require regular maintenance and monitoring to ensure proper operation. This includes inspections, cleaning of heat exchange media, and potential repairs or replacements of components.	Biofilters require periodic maintenance to optimize their performance. This may involve monitoring and adjusting moisture levels, controlling temperature, and occasionally replacing the filter media or adding microbial inoculants.
Capital and Operating Costs	RTOs generally have higher capital costs compared to biofilters due to their complex design, specialized materials, and energy-intensive operation. Operating costs include fuel consumption or electricity for heating.	Biofilters generally have lower capital costs compared to RTOs. They are simpler in design and do not require fuel consumption. However, operating costs may include periodic replacement of filter media and potential odor control measures.

It is important to note that the selection of the appropriate technology depends on various factors such as the specific pollutants to be treated, process conditions, regulatory requirements, and site-specific considerations. Consulting with environmental engineers or air pollution control experts can help determine the most suitable technology for a particular application.

In summary, RTOs and biofilters offer different performance characteristics, with RTOs excelling in high removal efficiencies, versatility, and suitability for high-flow and high-concentration applications, while biofilters are effective for odorous compounds, have low energy consumption, and generally lower capital costs.

регенеративни термични окислители

What is a regenerative thermal oxidizer?

A regenerative thermal oxidizer (RTO) is an advanced air pollution control device used in industrial applications to remove volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other airborne contaminants from exhaust gases. It operates by using high temperatures to thermally decompose or oxidize the pollutants, converting them into less harmful byproducts.

How does a regenerative thermal oxidizer work?

An RTO consists of several key components and operates through a cyclical process:

1. Inlet Plenum: The exhaust gases containing pollutants enter the RTO through the inlet plenum.

2. Heat Exchanger Beds: The RTO contains multiple heat exchanger beds filled with heat storage media, typically ceramic materials or structured packing. The heat exchanger beds are arranged in pairs.

3. Flow Control Valves: Flow control valves direct the airflow and control the direction of the exhaust gases through the RTO.

4. Combustion Chamber: The exhaust gases, now directed into the combustion chamber, are heated to a high temperature, typically between 1400°F (760°C) and 1600°F (870°C). This temperature range ensures effective thermal oxidation of the pollutants.

5. VOC Destruction: The high temperature in the combustion chamber causes the VOCs and other contaminants to react with oxygen, resulting in their thermal decomposition or oxidation. This process breaks down the pollutants into water vapor, carbon dioxide, and other harmless gases.

6. Heat Recovery: The hot, purified gases leaving the combustion chamber pass through the outlet plenum and flow through the heat exchanger beds that are in the opposite phase of operation. The heat storage media in the beds absorb heat from the outgoing gases, which preheats the incoming exhaust gases.

7. Cycle Switching: After a specific time interval, the flow control valves switch the airflow direction, allowing the heat exchanger beds that were preheating the incoming gases to now receive the hot gases from the combustion chamber. The cycle then repeats, ensuring continuous and efficient operation.

Advantages of regenerative thermal oxidizers:

RTOs offer several advantages in industrial air pollution control:

1. High Efficiency: RTOs can achieve high destruction efficiencies, typically above 95%, effectively removing a wide range of pollutants.

2. Energy Recovery: The heat recovery mechanism in RTOs allows for significant energy savings. The preheating of incoming gases reduces the fuel consumption required for combustion, making RTOs energy-efficient.

3. Cost-effectiveness: Although the initial capital investment for an RTO can be significant, the long-term operational cost savings through energy recovery and high destruction efficiencies make it a cost-effective solution over the lifespan of the system.

4. Environmental Compliance: RTOs are designed to meet stringent emissions regulations and help industries comply with air quality standards and permits.

5. Versatility: RTOs can handle a wide range of process exhaust volumes and pollutant concentrations, making them suitable for various industrial applications.

Overall, regenerative thermal oxidizers are highly efficient and effective air pollution control devices widely used in industries to minimize emissions and ensure environmental compliance.

China Good quality Regenerative/Recuperative Thermal Oxidizer Rto for Voc Treatment
editor by CX 2024-04-08