China Standard High Efficiency Regenerative Thermal Oxidizer – Rto for Exhausting Vocs

基本訊息

型號

RTO

類型

環境監測儀器

主要功能

廢氣去除

應用

化工

品牌

雷德桑特

清潔效率

99.8%

狀態

新的

商標

雷德桑特

運輸套餐

薄膜包裹

起源

中國 浙江

產品描述

杭州瑞德森機械有限公司;,;有限公司；專業開發製造創新粉末冷卻造粒機械及相關工業廢氣處理設備。具有近20年的生產歷史；我們在中國20多個省份擁有良好的市場；部分產品出口沙烏地阿拉伯、新加坡、墨西哥、巴西，；西班牙，；美國，;俄羅斯和韓國； ETC。

規格：;

* 比現有設施更緊湊 
* 營運成本低 
* 設施使用壽命長 
* 壓力無變化

目的：;

燃燒揮發性有機化合物（VOC）的節能係統；利用熱量產生廢氣；採用陶瓷蓄熱材料（催化劑）收集99.;8%以上的廢氣餘熱；表面積大，壓力損失低；

應用：；

1.;塗裝乾燥工藝
2.;金屬印刷工藝
3.;纖維乾燥過程
4.;膠帶工藝
5.;廢棄物處理工藝
6.;半導體製造工藝
7.;抽煙，;糖果和烘焙過程
8.;石化過程； 
9.;醫藥和食品製造過程； 
10.;其他VOC產生過程

優點：；

 * 比現有設施更緊湊
 * 壓力無變化
 * 熱回收率高（95%以上）；
 * 完善的VOC處理（99.;8%以上）；
  * 設施使用壽命長
  * 營運成本低
  * 可製作圓形或四邊形

一般描述與特點：； 

1.;工作原理
 透過旋轉旋轉閥連續改變流量的操作方法

2.;過程壓力變化
  由於旋轉閥的旋轉，風向會發生順序變化，因此壓力不會變化

3.;投資成本
 約 70% 的床型

4.;安裝空間
 它是單一容器，因此結構緊湊，需要的安裝空間較小。

5.;維護
 由於旋轉閥是唯一的 1 個移動部件，因此易於維護。
 旋轉閥由於旋轉速度低，密封件很少磨損；

6.;穩定
在此過程中沒有風險，因為即使旋轉閥出現故障，它也始終打開。

7.;處理效率
 即使長時間運行，密封件也很少磨損，處理效率得以維持；

地址：浙江省杭州市經濟開發區振新中路3號

業務類型: 製造商/工廠, 貿易公司

業務範圍：化工、電氣電子、製造加工機械、安全防護

管理系統認證：ISO 9001

主要產品：造粒機、刨片機、造粒機、造粒機、化學造粒機、Vocs

公司簡介：杭州瑞德森機械有限公司，前身為杭州新特塑膠機械廠，是一家專業生產創新塑膠回收機械的企業。憑藉近20年的經驗，我們在國內20個省市自治區擁有良好的市場，部分產品出口到印尼、俄羅斯、越南等。管材撕碎回收生產線、連續退火鍍錫機、QX型PET、PE及皮殼清洗生產線、SDP雙軌塑膠回收破碎機、SJ熱切造粒機組、PVC管（五葉）生產線、PVC異型材產品門窗生產線、水中顆粒生產線以及塑膠和回收粉碎機。我們獲得了5項技術專利。

本公司注重技術改造，引進國內外先進技術，不斷開發新產品。我們的宗旨是挑戰高品質，提供最好的產品。我們正在努力實現我們的口號。讓客戶滿意是我們永恆的追求。

我們正在尋找海外客戶或代理商。如果您對我們的提案感興趣，請讓我們知道我們的哪種產品最有可能吸引您或您的客戶。如果您能給我們一些關於我們產品的市場前景的想法，我們將不勝感激。我們希望盡快收到您的有利訊息！我們的目標是希望現在或不久的將來能與您建立良好的關係。如果您有任何問題或要求，請隨時與我們聯繫。

我們也真誠歡迎您來本公司洽談業務、洽談業務。為進一步拓展市場與客戶，本公司以全新的經營理念－品質、榮譽、服務，以全新的品牌姿態迎接國內外客戶。我們正在尋找 ISO 90001 管理品質系統來滿足客戶的要求！

What are the limitations of regenerative thermal oxidizers?

While regenerative thermal oxidizers (RTOs) are widely used for air pollution control, they do have certain limitations that should be considered. Here are some key limitations of RTOs:

• High Capital Cost: RTOs typically have higher capital costs compared to other air pollution control technologies. The complexity of the regenerative heat exchanger system, which enables high energy efficiency, can contribute to the higher upfront investment required for RTO installation.
• Space Requirements: RTOs generally require a larger footprint compared to some other air pollution control devices. The presence of regenerative heat exchangers, combustion chambers, and associated equipment necessitates adequate space for installation. This can be a limitation for industries with limited available space.
• High Energy Consumption during Startup: RTOs require a certain amount of time and energy to reach their optimal operating temperature during startup. This initial energy consumption can be relatively high, and it is important to consider this aspect when planning the operational schedule and energy management of an RTO system.
• Limitations in Handling Low Concentration VOCs: RTOs may have limitations in effectively treating low concentration volatile organic compounds (VOCs). If the VOC concentrations in the exhaust gas are too low, the energy required to maintain the necessary temperature for oxidation may be higher than the energy released during the combustion process. In such cases, other air pollution control technologies or pre-concentration techniques may be more suitable.
• Particulate Matter Control: RTOs are not specifically designed for controlling particulate matter emissions. While they may provide some incidental removal of fine particulate matter, their removal efficiency for particulates is generally lower compared to dedicated particulate control devices such as fabric filters (baghouses) or electrostatic precipitators.
• Chemically Corrosive Gases: RTOs may not be suitable for treating exhaust gases containing highly corrosive compounds. The high temperatures within the RTO can accelerate corrosion of materials, and the presence of corrosive gases may require additional corrosion-resistant materials or alternative air pollution control technologies.

Despite these limitations, RTOs remain an effective and widely used technology for the destruction of gaseous pollutants in various industrial applications. It is important to evaluate the specific requirements, characteristics of the exhaust gases, and environmental regulations when considering the implementation of an RTO system.

Are regenerative thermal oxidizers safe to operate?

Regenerative thermal oxidizers (RTOs) are designed with safety considerations to ensure their safe operation. When properly installed, operated, and maintained, RTOs provide a high level of safety. Here are some key points regarding the safety of operating RTOs:

• Combustion and Fire Safety: RTOs are designed to safely combust and destroy volatile organic compounds (VOCs) and other pollutants in the exhaust stream. They incorporate various safety features to prevent the risk of uncontrolled fires or explosions. These features may include flame arrestors, temperature sensors, pressure relief devices, and automated shutdown systems to ensure safe operation in the event of abnormal operating conditions.
• Control and Monitoring Systems: RTOs are equipped with advanced control and monitoring systems that continuously monitor various parameters such as temperature, pressure, and flow rates. These systems provide real-time data to operators, allowing them to detect any deviations from normal operating conditions promptly. Alarms and safety interlocks are often included to alert operators and initiate appropriate actions in case of abnormal situations.
• Heat Recovery and Thermal Efficiency: RTOs are designed to maximize thermal efficiency by recovering and reusing heat generated during the oxidization process. This reduces the overall energy consumption and minimizes the risk of heat buildup within the system, contributing to safe operation and preventing excessive temperatures that could pose safety hazards.
• Equipment and Material Selection: RTOs are constructed using materials that can withstand the high temperatures and corrosive conditions encountered during operation. Heat-resistant materials, such as ceramic beds or metallic heat exchangers, are commonly used. Proper material selection ensures the integrity and longevity of the equipment, reducing the risk of failures or leaks that could compromise safety.
• Compliance with Standards and Regulations: RTOs must comply with applicable safety standards and regulations. These standards define specific requirements for the design, installation, operation, and maintenance of air pollution control systems, including RTOs. Compliance with these standards ensures that the RTOs meet the necessary safety criteria and helps safeguard the health and well-being of personnel and the surrounding environment.
• Operator Training and Maintenance: Adequate operator training and regular maintenance are crucial for safe RTO operation. Operators should receive comprehensive training on the system’s operation, safety procedures, and emergency response protocols. Additionally, routine maintenance and inspections help identify and address any potential safety concerns or equipment issues before they escalate.

While RTOs are generally safe to operate, it is essential to follow the manufacturer’s guidelines, maintain proper safety protocols, and adhere to applicable regulations to ensure safe and reliable operation.

What are the benefits of using a regenerative thermal oxidizer?

A regenerative thermal oxidizer (RTO) is an advanced air pollution control technology used in industrial processes to remove volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other harmful emissions. The use of an RTO offers several benefits:

1. High Destruction Efficiency: RTOs are known for their high destruction efficiency, typically achieving over 99% destruction of VOCs and HAPs. This effectiveness ensures that the majority of harmful pollutants are eliminated, resulting in cleaner air emissions and compliance with environmental regulations.

2. Energy Efficiency: RTOs are designed to be energy-efficient systems. They utilize a regenerative process that recovers and preheats the incoming process air by capturing and transferring heat from the outgoing exhaust stream. This heat recovery mechanism significantly reduces the energy consumption of the system, making RTOs a cost-effective solution for air pollution control.

3. Cost Savings: The energy efficiency of RTOs translates into cost savings for industrial operations. By reducing fuel consumption and operating costs, businesses can achieve long-term financial benefits. Additionally, the high destruction efficiency of RTOs eliminates the need for additional downstream pollution control equipment, reducing capital and maintenance expenses.

4. Thermal Self-Sustainability: RTOs have the unique ability to sustain their operating temperature without the need for external fuel sources. Once the system reaches the desired operating temperature, the heat recovery process maintains the necessary thermal energy for oxidation. This self-sustainability reduces reliance on external fuel, enhances system reliability, and minimizes operational downtime.

5. Flexibility and Adaptability: RTOs are versatile and can be designed to accommodate a wide range of process exhaust volumes and pollutant concentrations. They can handle varying flow rates, inlet temperatures, and pollutant loadings, making them suitable for diverse industrial applications. RTOs can be customized to meet specific process requirements, ensuring optimal performance and adaptability.

6. Low Maintenance Requirements: RTOs are known for their low maintenance requirements. The absence of complex moving parts and the self-sustaining nature of the system contribute to minimal maintenance needs. Routine inspections, periodic checks, and basic preventive maintenance are usually sufficient to keep the RTO operating efficiently. This reduces downtime and maintenance costs for industrial facilities.

7. Environmental Compliance: By effectively removing VOCs, HAPs, and other pollutants, RTOs enable industrial facilities to achieve and maintain compliance with environmental regulations. This ensures that the emissions from the manufacturing or process operations meet the required air quality standards, protecting the environment and surrounding communities.

The benefits of using a regenerative thermal oxidizer, including high destruction efficiency, energy efficiency, cost savings, thermal self-sustainability, flexibility, low maintenance requirements, and environmental compliance, make it a preferred choice for many industries seeking effective and sustainable air pollution control solutions.

editor by CX 2024-03-22