China Professional Rto Regenerative Thermal Oxidizer

基本訊息

Model NO.  Amazing RTO

Type  Incinerator

Low Maintenance  100

Easy Operation 100

Energy Saving  100

High Efficiency  100

Trademark Ever-power

Transport Package  Overseas

Specification  111

Origin  China

HS Code  2221111

產品描述

RTO

蓄熱式熱氧化器

Compared with traditional catalytic combustion, direct thermal oxidizer, RTO has the merits of high heating efficiency, low operation cost, and the ability to treat large flux low concentration waste gas. When VOCs concentration is high, secondary heat recycling can be realized, which will greatly reduce the operation cost. Because RTO can preheat the waste gas by levels through a ceramic heat accumulator, which could make the waste gas be completely heated and cracked with no dead corner(treatment efficiency>99%), which reduce the NOX in the Exhausting gas, if the VOC density >1500mg/Nm3, when the waste gas reach cracking area, it has been heated up to cracking temperature by heat accumulator, the burner will be closed under this condition.

RTO can be devided into chamber type and rotary type according to difference operation mode. Rotary type RTO has advantages in system pressure, temperature stability, investment amount, etc

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Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: Ever-power Pte Ltd is a thriving Hi-tech company, located in Zhejiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

Can regenerative thermal oxidizers be used for odor control in sewage treatment plants?

Regenerative thermal oxidizers (RTOs) are not commonly used for odor control in sewage treatment plants. While RTOs are effective in controlling gaseous pollutants, their application for odor control in wastewater treatment facilities has certain limitations and considerations.

Here are some key points to consider regarding the use of RTOs for odor control in sewage treatment plants:

• Nature of Odorous Compounds: Odors in sewage treatment plants are primarily caused by volatile organic compounds (VOCs) and sulfur compounds released during the treatment processes. RTOs are effective in treating VOCs, but they may not be specifically designed to address sulfur compounds, which can be challenging to control through thermal oxidation.
• Operating Temperature: RTOs require high operating temperatures for efficient pollutant destruction. However, the presence of sulfur compounds in sewage treatment plant emissions can lead to corrosion and fouling at elevated temperatures, potentially impacting the performance and lifespan of the RTO system.
• Complex Odor Mixture: Odors in sewage treatment plants are often complex mixtures of various compounds. RTOs are generally designed to treat specific target pollutants and may not be optimized for the treatment of the wide range of compounds present in sewage plant odors. A comprehensive odor control strategy typically involves multiple treatment techniques tailored to the specific odor profile.
• Alternative Odor Control Technologies: Sewage treatment plants typically employ a combination of dedicated odor control technologies such as biofilters, activated carbon adsorption systems, chemical scrubbers, or other specialized methods. These technologies are specifically designed for the removal of odorous compounds and are often more suitable and efficient for odor control in wastewater treatment facilities.
• Compliance with Regulations: Odor emissions from sewage treatment plants are subject to regulatory requirements and local community sensitivities. Sewage treatment facilities need to comply with applicable regulations and implement effective odor control measures that are proven to be efficient in mitigating the specific odor issues associated with their operations.

In summary, while RTOs are effective for controlling gaseous pollutants, they are not commonly used as the primary odor control technology in sewage treatment plants. Sewage treatment facilities typically employ dedicated odor control technologies that are specifically designed for the removal of odorous compounds and can provide optimal performance and compliance with odor regulations.

Can regenerative thermal oxidizers be used for treating emissions from pharmaceutical processes?

Yes, regenerative thermal oxidizers (RTOs) can be effectively used for treating emissions from pharmaceutical processes. Pharmaceutical manufacturing processes often generate volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) that need to be controlled to comply with environmental regulations and ensure air quality. Here are some key points regarding the use of RTOs for treating emissions from pharmaceutical processes:

• Emission Control: RTOs are designed to achieve high destruction efficiencies for VOCs and HAPs. These pollutants are oxidized within the RTO at high temperatures, typically above 95% efficiency, converting them into carbon dioxide (CO₂) and water vapor. This ensures effective control and reduction of emissions from pharmaceutical processes.
• Process Compatibility: RTOs can be integrated into the exhaust systems of various pharmaceutical processes, capturing and treating the emissions before they are released into the atmosphere. The RTO is typically connected to the process equipment or exhaust stack, allowing the VOC-laden air to pass through the oxidizer for treatment.
• Flexibility: RTOs offer flexibility in handling a wide range of operating conditions and pollutants. Pharmaceutical processes can vary in terms of flow rates, temperature, and composition of emissions. RTOs are designed to accommodate these variations and provide effective treatment even under fluctuating conditions.
• 熱回收： RTOs incorporate heat exchange systems that allow for the recovery and reuse of thermal energy. The heat exchangers within the RTO capture the heat from the outgoing exhaust gases and transfer it to the incoming process air or gas stream. This heat recovery process improves the overall energy efficiency of the system and reduces the need for additional fuel consumption.
• Compliance with Regulations: Pharmaceutical processes are subject to regulatory requirements for air quality and emissions control. RTOs are capable of achieving the necessary destruction efficiencies and can help pharmaceutical manufacturers comply with environmental regulations. The use of RTOs demonstrates a commitment to sustainable practices and responsible management of air emissions.

It is important to note that the specific design and configuration of the RTO, as well as the characteristics of the pharmaceutical emissions, should be considered when implementing an RTO for a specific application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the proper sizing, integration, and performance requirements for treating emissions from pharmaceutical processes.

In summary, RTOs are a suitable and effective technology for treating emissions from pharmaceutical processes, providing high destruction efficiencies, compatibility with various processes, flexibility in handling operating conditions, heat recovery, and compliance with environmental regulations.

蓄熱式熱氧化器如何運作？

A regenerative thermal oxidizer (RTO) operates through a cyclical process that involves several key steps. Here’s a detailed explanation of how an RTO works:

1. 進氣靜壓室： 含有污染物的廢氣經由入口靜壓室進入 RTO。

2. 熱交換器床： RTO 包含多個裝有儲熱介質（通常是陶瓷材料或規則填料）的熱交換器床。熱交換器床成對佈置。

3.流量控制閥： 流量控制閥引導氣流並控制廢氣通過 RTO 的方向。

4、燃燒室： 現在引導進入燃燒室的廢氣被加熱到高溫，通常在 1400°F (760°C) 和 1600°F (870°C) 之間。此溫度範圍確保污染物的有效熱氧化。

5.VOC破壞： The high temperature in the combustion chamber causes the volatile organic compounds (VOCs) and other contaminants to react with oxygen, resulting in their thermal decomposition or oxidation. This process breaks down the pollutants into water vapor, carbon dioxide, and other harmless gases.

6.熱回收： 離開燃燒室的熱淨化氣體穿過出口靜壓室並流經處於相反操作階段的熱交換器床。床中的儲熱介質吸收排出氣體的熱量，從而預熱進入的廢氣。

7.循環切換： 經過特定的時間間隔後，流量控制閥會切換氣流方向，使預熱進入氣體的熱交換器床現在接收來自燃燒室的熱氣體。然後重複該循環，確保連續高效的運作。

蓄熱式熱氧化器的優點：

RTO 在工業空氣污染控制方面具有多種優勢：

1、效率高： RTO 可以實現很高的破壞效率，通常高於 95%，有效去除多種污染物。

2.能量回收： RTO 中的熱回收機制可以顯著節省能源。進入氣體的預熱減少了燃燒所需的燃料消耗，使 RTO 更節能。

3、性價比： 儘管 RTO 的初始資本投資可能很大，但透過能量回收和高銷毀效率節省的長期營運成本使其成為整個系統生命週期內具有成本效益的解決方案。

4. 環境合規性： RTO 旨在滿足嚴格的排放法規，並協助各行業遵守空氣品質標準和許可證。

5. 多功能性： RTO 可以處理各種製程廢氣量和污染物濃度，使其適用於各種工業應用。

總體而言，蓄熱式熱氧化器透過利用熱回收、高溫燃燒和循環流量控制來有效氧化污染物並實現高破壞效率，同時最大限度地降低能耗。

Regenerative Thermal Oxidizer China Manufacturers – Ever-power Pte Ltd

In the era of growing environmental concerns and a pressing need for sustainable solutions, Ever-power Pte Ltd stands at the forefront as a leading manufacturer in China specializing in comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon emission reduction. With a profound commitment to cutting-edge technology and innovation, Ever-power Pte Ltd has emerged as a high-tech enterprise with a focus on thermal energy, combustion, sealing, and automatic control technologies.

Pioneering Excellence in VOCs Waste Gas Treatment

Ever-power Pte Ltd is dedicated to delivering high-end equipment solutions that pave the way for a greener and more sustainable future. Our core mission revolves around the efficient treatment of VOCs waste gas and harnessing the power of thermal energy to reduce carbon emissions, thus mitigating the impact of industrial operations on the environment.

Four Core Competencies

Our success and reputation in the industry are built upon four pillars of expertise:

1. Thermal Energy

Ever-power Pte Ltd has harnessed the immense potential of thermal energy in addressing VOCs waste gas treatment. Our cutting-edge thermal energy systems play a pivotal role in reducing carbon emissions and enhancing energy efficiency across various industrial sectors.

2. Combustion

Regenerative combustion technology is one of our cornerstones. We have developed state-of-the-art combustion systems that efficiently and safely eliminate organic matter, contributing to a cleaner environment and meeting stringent emission standards.

3. Sealing

Precision and reliability are paramount when it comes to VOCs waste gas treatment. Our advanced sealing technology ensures airtight operations, preventing any leakage and ensuring that your industrial processes meet the highest environmental standards.

4. Automatic Control

Ever-power Pte Ltd is committed to seamless automation. Our cutting-edge automatic control systems optimize the performance of your equipment, guaranteeing energy efficiency and reducing operational costs.

Advanced Simulation and Research

To stay at the forefront of the industry, Ever-power Pte Ltd boasts advanced capabilities in temperature field simulation and airflow field simulation modeling. This empowers us to design and optimize equipment for maximum efficiency.

Furthermore, our in-depth understanding of ceramic heat storage material properties and zeolite molecular sieve adsorption materials enables us to make informed decisions for your specific needs. We specialize in VOCs experimental testing, including high-temperature combustion oxidation characteristics of organic matter.

Zeolite Molecular Sieve Adsorption Technology

Ever-power Pte Ltd is committed to continuous innovation and research in zeolite molecular sieve adsorption technology. This cutting-edge approach allows us to efficiently capture and concentrate VOCs, ensuring a more effective treatment process while minimizing environmental impact.

A Hub for Technological Advancement

Our commitment to progress extends beyond our company. Ever-power Pte Ltd has established a technology research-sharing platform, promoting common technological advancements across the industry. We believe in fostering collaboration and knowledge sharing for a greener future.

Our Expert Team

At Ever-power Pte Ltd, our most valuable asset is our team of dedicated professionals. With over 360 employees, including more than 60 R&D technicians, we have the expertise and experience to tackle the most challenging industrial waste gas treatment scenarios. Our technical backbone includes:

• 3 researcher-level senior engineers
• 6 senior engineers
• 2 Ph.D.s in thermodynamics

This remarkable team forms the foundation of our ability to innovate and deliver cutting-edge solutions to our customers.

核心產品

Our core products are designed to revolutionize VOCs waste gas treatment and carbon reduction:

1. Rotary Regenerative Oxidation Incinerator (RTO)

Our RTO is a pinnacle of regenerative combustion technology. It efficiently removes organic pollutants from waste gas streams, ensuring compliance with environmental regulations while minimizing energy consumption.

2. Zeolite Molecular Sieve Adsorption and Concentration Runner

Our zeolite molecular sieve adsorption technology allows for the capture and concentration of VOCs with unmatched efficiency. This not only ensures compliance but also maximizes resource utilization and reduces environmental impact.

Comprehensive Solutions for a Sustainable Future

Ever-power Pte Ltd is not just a manufacturer; we are a partner in your journey towards a sustainable and eco-friendly future. With our expertise in environmental protection and thermal energy system engineering, we offer a range of comprehensive solutions for the treatment of industrial waste gas under various working conditions and carbon reduction through thermal energy utilization.

Our commitment to innovation, research, and collaboration with industry peers ensures that we stay ahead of the curve, delivering the most advanced and efficient solutions to our valued customers.

結論

In an era where environmental consciousness is paramount, Ever-power Pte Ltd stands as a beacon of hope, leading the charge in comprehensive VOCs waste gas treatment and carbon emission reduction. With our unwavering commitment to cutting-edge technology, expert team, and state-of-the-art facilities, we offer unmatched solutions for a greener and more sustainable future.

Join us in our mission to protect the environment, reduce carbon emissions, and pave the way for a brighter tomorrow. Contact Ever-power Pte Ltd today and discover how our innovative solutions can transform your industrial operations while contributing to a cleaner and healthier planet. Together, we can make a difference.

editor by CX 2023-09-08