China OEM Rto Bed Type/Chamber Type Rto Regenerative Thermal Oxidizer

基本訊息

型號

Amazing RTO

類型

Incinerator

High Efficiency

100

Energy Saving

100

Low Maintenance

100

Easy Operation

100

商標

Bjamazing

運輸套餐

Overseas

Specification

111

起源

China

HS Code

2221111

產品描述

RTO

蓄熱式熱氧化器

Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;

RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc

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Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

業務類型: 製造商/工廠, 貿易公司

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

How do regenerative thermal oxidizers comply with emissions regulations?

Regenerative thermal oxidizers (RTOs) are designed to help industries comply with emissions regulations and air quality standards. They employ several mechanisms to ensure compliance:

• Pollutant Destruction Efficiency: RTOs are engineered to achieve high destruction efficiencies for pollutants, typically exceeding 99%. This means that the vast majority of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) present in industrial exhaust streams are effectively destroyed, reducing their emissions to levels that meet or exceed regulatory requirements.
• Emission Monitoring and Reporting: RTOs often incorporate monitoring systems to measure and record various parameters, including pollutant concentrations, temperature, airflow rates, and pressure differentials. These systems enable operators to continuously monitor the performance of the RTO and ensure compliance with emissions regulations. The collected data can be used for reporting purposes to demonstrate compliance to regulatory authorities.
• Compliance with Emission Limits: RTOs are designed and operated to meet specific emission limits set by local, regional, and national regulatory agencies. These emission limits define the maximum allowable concentrations or mass emissions of pollutants that can be released into the atmosphere. RTOs are equipped with control mechanisms, such as combustion chambers, heat recovery systems, and monitoring devices, to achieve and maintain emission levels within the prescribed limits.
• Regulatory Standards and Certifications: RTOs are designed and manufactured in accordance with industry standards and guidelines, such as those set by environmental protection agencies and organizations. Compliance with these standards ensures that the RTOs meet specific criteria for performance, safety, and emissions control. Additionally, some RTO manufacturers may obtain certifications or approvals from regulatory bodies to validate their equipment’s compliance with emissions regulations.
• Periodic Inspections and Maintenance: Regular inspections, maintenance, and performance evaluations are essential to ensure ongoing compliance with emissions regulations. These activities help identify any potential issues or deviations from the required performance levels and allow for timely corrective actions. Proper maintenance practices, such as cleaning of heat exchangers, replacement of damaged components, and calibration of monitoring devices, contribute to maintaining the RTO’s effectiveness in emissions control.

It’s important to note that compliance with emissions regulations is a shared responsibility between the industry operating the RTO and the regulatory authorities overseeing environmental compliance. Industries must follow proper operating procedures, adhere to emission limits, and maintain the RTO in accordance with manufacturer’s guidelines and regulatory requirements to ensure continuous compliance.

Can regenerative thermal oxidizers be used for treating emissions from pharmaceutical processes?

Yes, regenerative thermal oxidizers (RTOs) can be effectively used for treating emissions from pharmaceutical processes. Pharmaceutical manufacturing processes often generate volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) that need to be controlled to comply with environmental regulations and ensure air quality. Here are some key points regarding the use of RTOs for treating emissions from pharmaceutical processes:

• Emission Control: RTOs are designed to achieve high destruction efficiencies for VOCs and HAPs. These pollutants are oxidized within the RTO at high temperatures, typically above 95% efficiency, converting them into carbon dioxide (CO₂) and water vapor. This ensures effective control and reduction of emissions from pharmaceutical processes.
• Process Compatibility: RTOs can be integrated into the exhaust systems of various pharmaceutical processes, capturing and treating the emissions before they are released into the atmosphere. The RTO is typically connected to the process equipment or exhaust stack, allowing the VOC-laden air to pass through the oxidizer for treatment.
• Flexibility: RTOs offer flexibility in handling a wide range of operating conditions and pollutants. Pharmaceutical processes can vary in terms of flow rates, temperature, and composition of emissions. RTOs are designed to accommodate these variations and provide effective treatment even under fluctuating conditions.
• 熱回收： RTOs incorporate heat exchange systems that allow for the recovery and reuse of thermal energy. The heat exchangers within the RTO capture the heat from the outgoing exhaust gases and transfer it to the incoming process air or gas stream. This heat recovery process improves the overall energy efficiency of the system and reduces the need for additional fuel consumption.
• Compliance with Regulations: Pharmaceutical processes are subject to regulatory requirements for air quality and emissions control. RTOs are capable of achieving the necessary destruction efficiencies and can help pharmaceutical manufacturers comply with environmental regulations. The use of RTOs demonstrates a commitment to sustainable practices and responsible management of air emissions.

It is important to note that the specific design and configuration of the RTO, as well as the characteristics of the pharmaceutical emissions, should be considered when implementing an RTO for a specific application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the proper sizing, integration, and performance requirements for treating emissions from pharmaceutical processes.

In summary, RTOs are a suitable and effective technology for treating emissions from pharmaceutical processes, providing high destruction efficiencies, compatibility with various processes, flexibility in handling operating conditions, heat recovery, and compliance with environmental regulations.

What is a regenerative thermal oxidizer?

A regenerative thermal oxidizer (RTO) is an advanced air pollution control device used in industrial applications to remove volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other airborne contaminants from exhaust gases. It operates by using high temperatures to thermally decompose or oxidize the pollutants, converting them into less harmful byproducts.

蓄熱式熱氧化器如何運作？

An RTO consists of several key components and operates through a cyclical process:

1. 進氣靜壓室： 含有污染物的廢氣經由入口靜壓室進入 RTO。

2. 熱交換器床： RTO 包含多個裝有儲熱介質（通常是陶瓷材料或規則填料）的熱交換器床。熱交換器床成對佈置。

3.流量控制閥： 流量控制閥引導氣流並控制廢氣通過 RTO 的方向。

4、燃燒室： 現在引導進入燃燒室的廢氣被加熱到高溫，通常在 1400°F (760°C) 和 1600°F (870°C) 之間。此溫度範圍確保污染物的有效熱氧化。

5.VOC破壞： 燃燒室中的高溫導致揮發性有機化合物和其他污染物與氧氣反應，導致其熱分解或氧化。這個過程將污染物分解成水蒸氣、二氧化碳和其他無害氣體。

6.熱回收： 離開燃燒室的熱淨化氣體穿過出口靜壓室並流經處於相反操作階段的熱交換器床。床中的儲熱介質吸收排出氣體的熱量，從而預熱進入的廢氣。

7.循環切換： 經過特定的時間間隔後，流量控制閥會切換氣流方向，使預熱進入氣體的熱交換器床現在接收來自燃燒室的熱氣體。然後重複該循環，確保連續高效的運作。

Advantages of regenerative thermal oxidizers:

RTO 在工業空氣污染控制方面具有多種優勢：

1、效率高： RTO 可以實現很高的破壞效率，通常高於 95%，有效去除多種污染物。

2.能量回收： RTO 中的熱回收機制可以顯著節省能源。進入氣體的預熱減少了燃燒所需的燃料消耗，使 RTO 更節能。

3、性價比： 儘管 RTO 的初始資本投資可能很大，但透過能量回收和高銷毀效率節省的長期營運成本使其成為整個系統生命週期內具有成本效益的解決方案。

4. 環境合規性： RTO 旨在滿足嚴格的排放法規，並協助各行業遵守空氣品質標準和許可證。

5. 多功能性： RTO 可以處理各種製程廢氣量和污染物濃度，使其適用於各種工業應用。

Overall, regenerative thermal oxidizers are highly efficient and effective air pollution control devices widely used in industries to minimize emissions and ensure environmental compliance.

editor by CX 2024-04-04