China manufacturer Regenerative/Recuperative Thermal Oxidizer Rto for Voc Treatment - RTO

基本訊息

型號

Amazing RTO

類型

Incinerator

Energy Saving

100

Easy for Operation

100

High Efficiency

100

Less Maintenance

100

商標

Bjamazing

運輸套餐

Overseas Wooden

Specification

180*24

起源

China

HS Code

8416100000

產品描述

RTO

蓄熱式熱氧化器

Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99&percnt;);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;

RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc

Recuperative thermal oxidizer:;

Compared with the catalytic combustion and regenerative thermal oxidation furnace,; recuperative thermal oxidizer investment is less .; Recuperative thermal oxidizer system can be designed for the entire incineration system as well as the new air system,; which is more suitable for production characteristics of coating units for building materials plate.;

Burning type	Treatment system	效率		Advantage	Disadvantage
Burning type	Treatment system	Treating efficiency	Heat recycle rate	Advantage	Disadvantage
High temperature incineration	Regenerative-RTO	99 &percnt;	80-97 &percnt;	Good product quality,; low energy consumption,; low cost in operational and minimum maintenance	Initial investment is somewhat of higher
High temperature incineration	Recuperative-RTO	98 &percnt;	40-70 &percnt;	When adopt full incinerating design,; the energy consumption is low	High temperature joint interface is easy to broken,; maintenance cost is high
Low temperature incineration	Catalyzing-RCO	98 &percnt;	70-85 &percnt;	Low investment,; low energy consumption	VOC concentration has to be controlled strictly,; catalyst need to be changed regularly
Low temperature incineration	Active carbon absorption	90 &percnt;		Lower investment,; self aggregation waste gas can be treated	Treatment efficiency is low,; activated carbon particle need to be replaced regularly

Regenerative Thermal Oxidizer,; Regenerative Thermal Oxidizer,; Recuperative Thermal Oxidizer,; recuperative Thermal Oxidizer,; recuperative Thermal Oxidizer,; Thermal Oxidizer,; oxidizer,; oxidizer,; oxidizer,; incinerator,; incinerator,; incinerator,; waste gas treatment,; waste gas treatment,; waste gas treatment,; VOC treatment,; VOC treatment,; VOC treatment,; RTO,; RTO,; RTO,; RTO,; RTO,; RTO

Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

業務類型: 製造商/工廠, 貿易公司

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

蓄熱式熱氧化器

蓄熱式熱氧化器與催化氧化器相比如何？

蓄熱式熱氧化器 (RTO) 和催化氧化器都是用來控制工業製程空氣排放的有效技術。雖然它們的用途相似，但在操作、效率和適用性方面存在顯著差異。

以下是 RTO 和催化氧化劑之間的比較：

蓄熱式熱氧化器 (RTO)	催化氧化劑
手術：	手術：
RTO 透過高溫燃燒實現排放控制，無需使用催化劑。它們依賴熱氧化過程，其中廢氣中的 VOC 和其他污染物在高溫（通常在 1,400°F 至 1,600°F 之間）和過量氧氣存在的情況下被氧化。	與 RTO 相比，催化氧化劑利用催化劑（通常是貴金屬，例如鉑、鈀或銠）來促進 VOC 和其他污染物在較低溫度下的氧化。此催化劑降低了氧化反應所需的活化能，使其能夠在較低溫度（約 600°F 至 900°F）下發生。
效率：	效率：
RTO 以其高熱效率而聞名。他們利用再生式熱交換器系統，將熱量從處理後的廢氣中回收並傳遞到進入的未處理氣體中，從而顯著降低燃料消耗。這種熱回收機制使 RTO 更加節能。	催化氧化器通常比 RTO 更節能，因為它們在較低的溫度下運作。催化劑促進氧化反應，使其在較低溫度下發生，從而減少加熱廢氣的能量需求。
適用性：	適用性：
RTO 特別適合污染物濃度高或流量或污染物濃度變化較大的應用。它們通常用於控制化學製造、印刷、塗料和製藥等各行業的揮發性有機化合物 (VOC) 和有害空氣污染物 (HAP)。	在污染物濃度相對較低且相對恆定的應用中，通常優選催化氧化劑。它們對於汽車噴漆、印刷和食品加工等應用中的 VOC 控制非常有效，這些應用中 VOC 濃度可以更低且更一致。
限制：	限制：
由於其複雜的設計和熱回收系統，RTO 與催化氧化器相比具有更高的資本成本。它們還具有較高的工作溫度，這可能會限制它們在某些製程中的適用性或需要額外的熱回收系統。	催化氧化劑可能對廢氣中的毒物或污染物敏感，這些毒物或污染物會隨著時間的推移而使催化劑失去活性或降解。某些化合物，例如硫、有機矽或鹵代化合物，可能會毒害催化劑，降低其有效性並需要定期更換或再生催化劑。

在 RTO 和催化氧化器之間進行選擇時，必須考慮應用的特定要求，包括污染物濃度、流速、溫度要求和成本考量。諮詢環境工程專業人士或設備製造商可以協助確定最適合特定排放控制需求的技術。

蓄熱式熱氧化器

Are regenerative thermal oxidizers suitable for controlling emissions from printing presses?

Yes, regenerative thermal oxidizers (RTOs) can be suitable for controlling emissions from printing presses. Printing presses can emit volatile organic compounds (VOCs) and other air pollutants during the printing process, which need to be properly controlled to comply with environmental regulations and ensure air quality. Here are some key points regarding the suitability of RTOs for controlling emissions from printing presses:

Emission Control: RTOs are designed to achieve high destruction efficiencies for VOCs and hazardous air pollutants (HAPs). These pollutants are oxidized within the RTO at high temperatures, typically above 95% efficiency, converting them into carbon dioxide (CO₂) and water vapor. RTOs effectively control and reduce emissions from printing presses.
Compatibility: RTOs can be integrated into the exhaust system of printing presses, capturing and treating the emissions before they are released into the atmosphere. The RTO is typically connected to the exhaust stack of the printing press, allowing the VOC-laden air to pass through the oxidizer for treatment.
High Flow Rates: Printing presses can generate significant exhaust volumes due to the printing process. RTOs are designed to handle high flow rates and can accommodate the varying exhaust volumes of printing presses. This ensures effective treatment of emissions even during peak production periods.
Thermal Capacity: RTOs have the thermal capacity to handle the temperature variations in printing press emissions. The printing process can result in varying exhaust temperatures, and RTOs are designed to operate effectively within a wide range of temperature conditions.
Energy Efficiency: RTOs incorporate heat exchange systems that allow for the recovery and reuse of thermal energy. The heat exchangers within the RTO capture the heat from the outgoing exhaust gases and transfer it to the incoming process air or gas stream. This heat recovery process improves the overall energy efficiency of the system and reduces the need for additional fuel consumption.
Compliance with Regulations: Printing press emissions are subject to regulatory requirements for air quality and emissions control. RTOs are capable of achieving the necessary destruction efficiencies and can help printing press operators comply with environmental regulations. The use of RTOs demonstrates a commitment to sustainable practices and responsible management of air emissions.

It is important to note that the specific design and configuration of the RTO, as well as the characteristics of the printing press emissions, should be considered when implementing an RTO for a printing press application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the proper sizing, integration, and performance requirements for controlling emissions from printing presses.

In summary, RTOs are a suitable technology for controlling emissions from printing presses, providing high destruction efficiencies, compatibility with printing press exhaust systems, handling high flow rates and temperature variations, energy efficiency through heat recovery, and compliance with environmental regulations.

蓄熱式熱氧化器

蓄熱式熱氧化器如何運作？

蓄熱式熱氧化器 (RTO) 是一種先進的空氣污染控制裝置，可透過循環過程去除廢氣中的揮發性有機化合物 (VOC)、有害空氣污染物 (HAP) 和其他空氣污染物。以下是 RTO 工作原理的詳細說明：

1. 進氣靜壓室： 含有污染物的廢氣經由入口靜壓室進入 RTO。

2. 熱交換器床： RTO 包含多個裝有儲熱介質（通常是陶瓷材料或規則填料）的熱交換器床。熱交換器床成對佈置。

3.流量控制閥： 流量控制閥引導氣流並控制廢氣通過 RTO 的方向。

4、燃燒室： 現在引導進入燃燒室的廢氣被加熱到高溫，通常在 1400°F (760°C) 和 1600°F (870°C) 之間。此溫度範圍確保污染物的有效熱氧化。

5.VOC破壞： 燃燒室中的高溫導致揮發性有機化合物和其他污染物與氧氣反應，導致其熱分解或氧化。這個過程將污染物分解成水蒸氣、二氧化碳和其他無害氣體。

6.熱回收： 離開燃燒室的熱淨化氣體穿過出口靜壓室並流經處於相反操作階段的熱交換器床。床中的儲熱介質吸收排出氣體的熱量，從而預熱進入的廢氣。

7.循環切換： 經過特定的時間間隔後，流量控制閥會切換氣流方向，使預熱進入氣體的熱交換器床現在接收來自燃燒室的熱氣體。然後重複該循環，確保連續高效的運作。

蓄熱式熱氧化器的優點：

RTO 在工業空氣污染控制方面具有多種優勢：

1、效率高： RTO 可以實現很高的破壞效率，通常高於 95%，有效去除多種污染物。

2.能量回收： RTO 中的熱回收機制可以顯著節省能源。進入氣體的預熱減少了燃燒所需的燃料消耗，使 RTO 更節能。

3、性價比： 儘管 RTO 的初始資本投資可能很大，但透過能量回收和高銷毀效率節省的長期營運成本使其成為整個系統生命週期內具有成本效益的解決方案。

4. 環境合規性： RTO 旨在滿足嚴格的排放法規，並協助各行業遵守空氣品質標準和許可證。

5. 多功能性： RTO 可以處理各種製程廢氣量和污染物濃度，使其適用於各種工業應用。

總體而言，蓄熱式熱氧化器透過利用熱回收、高溫燃燒和循環流量控制來有效氧化污染物並實現高破壞效率，同時最大限度地降低能耗。

China manufacturer Regenerative/Recuperative Thermal Oxidizer Rto for Voc Treatment
editor by Dream 2024-10-08