China high quality Recuperative Thermal Oxidizer

基本訊息

型號

Amazing TO

類型

Incinerator

Low Cost

100

Energy Saving

100

High Efficiency

100

商標

Bjamazing

運輸套餐

Overseas

Specification

123

起源

China

HS Code

345

產品描述

Thermal oxidizer
TO (Thermal oxidizer) direct cracking is a common device for VOC treating. It has the feature of high efficiency and low investment cost
When CZPT grain is often generated during VOC air cracking, DTO is a better choice for VOC treating
 

RTO, RTO, thermal oxidizer, regenerative thermal oxidizer
Our company’s RTO(Abbreviation of Regenerative Thermal Oxidizer), is a high-efficiency treatment equipment for organic waste gas. Comparing to catalytic combustion or direct combustion, it has character of high thermal efficiency, low operation cost, coping with big amount low concentration waste gas. If concentration is slightly high, it is possible for waste heat recovery for dramatically reduction of production and operation cost.
It is applied to various industries, such as surface spraying and coating, automobile, electronics, pharmaceuticals, petrochemical and rubber production; It can cope with waste gas content, such as benzene, methylbenzene, dimethylbenzene, etc. 

Incinerator, Incinerator, Incinerator, RTO, RTO, thermal oxidizer, regenerative thermal oxidizer, waste gas treatment, VOC treatment, waste gas processing, VOC processing, incinerator, heat recycle, heat exchanger

Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

業務類型: 製造商/工廠, 貿易公司

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

Do regenerative thermal oxidizers require continuous monitoring and control?

Yes, regenerative thermal oxidizers (RTOs) typically require continuous monitoring and control to ensure optimal performance, efficient operation, and compliance with environmental regulations. Monitoring and control systems are essential components of an RTO that enable real-time tracking of various parameters and facilitate adjustments to maintain reliable and effective operation.

Here are some key reasons why continuous monitoring and control are important for RTOs:

• Performance Optimization: Continuous monitoring allows operators to assess the performance of the RTO in real-time. Parameters such as temperature, pressure, flow rates, and pollutant concentrations can be monitored to ensure that the RTO is operating within the desired range for optimal efficiency and pollutant destruction.
• Compliance Assurance: Continuous monitoring and control help ensure compliance with environmental regulations and emission limits. By monitoring pollutant concentrations before and after the RTO, operators can verify that the system is effectively reducing emissions to meet regulatory requirements. Monitoring systems can also generate data logs and reports that can be used for compliance reporting purposes.
• Fault Detection and Diagnostics: Continuous monitoring allows for early detection of any malfunctions or deviations from normal operating conditions. By monitoring key parameters, operators can identify potential issues, such as sensor failures, valve malfunctions, or air leaks, and take corrective actions promptly. This proactive approach helps minimize downtime, optimize performance, and prevent potential safety hazards.
• Process Optimization: Monitoring and control systems provide valuable data that can be used to optimize the overall industrial process. By analyzing the data collected from the RTO, operators can identify opportunities for process improvements, energy savings, and operational efficiencies.
• Alarm and Safety Systems: Continuous monitoring enables the implementation of alarm and safety systems. If any parameter exceeds predefined thresholds or if critical malfunctions occur, the monitoring system can trigger alarms and alerts to notify operators and initiate appropriate response actions to mitigate risks.

Monitoring and control systems for RTOs typically include sensors, data acquisition systems, programmable logic controllers (PLCs), human-machine interfaces (HMIs), and specialized software. These systems provide real-time data visualization, historical data analysis, and remote access capabilities for effective monitoring and control of the RTO.

Overall, continuous monitoring and control are vital for ensuring the reliable and efficient operation of RTOs, optimizing performance, maintaining compliance, and facilitating proactive maintenance and process improvements.

蓄熱式熱氧化器如何處理系統中顆粒物的堆積？

蓄熱式熱氧化器 (RTO) 採用各種機制來處理系統中顆粒物的堆積。灰塵、煙灰或其他固體顆粒等顆粒物會隨著時間的推移而積累，並可能影響 RTO 的性能和效率。以下是 RTO 處理顆粒物堆積的一些方法：

• 預過濾： RTO 可以採用預過濾系統，例如旋風分離器或袋式過濾器，以在較大的顆粒物質進入氧化器之前將其去除。這些預過濾器捕獲並收集顆粒，防止它們進入 RTO 並減少積聚的可能性。
• 自潔效果： RTO 的設計目的是對熱交換介質具有自清潔作用。在 RTO 運作期間，熱廢氣流過介質會導致顆粒燃燒或分解，從而最大限度地減少顆粒的累積。高溫和湍流有助於保持介質表面清潔，並降低大量顆粒堆積的風險。
• 吹掃週期： RTO 通常將吹掃循環作為其操作的一部分。這些循環涉及將少量清潔空氣或氣體引入系統以清除任何殘留的顆粒物質。吹掃空氣有助於去除或燒掉任何黏附在介質上的顆粒，確保介質的持續清潔。
• 定期維護： 定期維護對於防止 RTO 中顆粒物堆積過多至關重要。維護活動可能包括檢查和清潔熱交換介質，檢查和更換任何磨損的墊圈或密封件，以及監控系統是否有任何顆粒積聚的跡象。定期維護有助於確保最佳性能，並最大限度地降低與顆粒物堆積相關的操作問題的風險。
• 監控與警報： RTO 配備了監控系統，可追蹤壓力差、溫度和流量等各種參數。這些系統可以檢測任何可能表明顆粒物堆積的異常情況或過度壓力降。可以觸發警報和警報來通知操作員，提示他們採取適當的行動，例如啟動維護或清潔程序。

值得注意的是，用於處理顆粒物堆積的具體策略可能會根據 RTO 的設計和配置以及所處理的顆粒物的特性而有所不同。 RTO製造商和營運商應考慮這些因素並採取適當的措施，以確保系統中顆粒物的有效管理。

透過結合預過濾、利用自清潔效應、實施吹掃循環、進行定期維護以及採用監控系統，RTO 可以有效處理和減少顆粒物積聚，從而長期保持其性能和效率。

Can a regenerative thermal oxidizer handle high-volume exhaust gases?

Yes, a regenerative thermal oxidizer (RTO) is capable of handling high-volume exhaust gases emitted from industrial processes. RTOs are designed to handle a wide range of flow rates, including high-volume exhaust streams. Here are the reasons why RTOs are suitable for handling high-volume exhaust gases:

1. Scalability: RTOs are highly scalable and can be designed to accommodate varying exhaust gas volumes. The size and capacity of an RTO can be customized to match the specific requirements of the industrial process. This scalability allows RTOs to handle high-volume exhaust gases effectively.

2. Modular Design: RTOs often feature a modular design that allows multiple units to be installed in parallel. This modular configuration enables the treatment of large exhaust gas volumes by operating multiple RTO units simultaneously. The modular approach provides flexibility and ensures efficient handling of high-volume exhaust gases.

3. Large Heat Exchange Surface: RTOs incorporate structured ceramic media beds that provide a large heat exchange surface area. The media beds efficiently transfer heat between the incoming and outgoing gas streams, facilitating the oxidation of VOCs. The large heat exchange surface area enables RTOs to effectively handle high-volume exhaust gases while maintaining the required combustion temperature.

4. Heat Recovery: RTOs are known for their energy-efficient operation due to their heat recovery capabilities. The heat recovery system within an RTO captures and preheats the incoming process air by utilizing the heat energy from the outgoing exhaust stream. This heat recovery mechanism minimizes the energy consumption required to maintain the combustion temperature, making RTOs well-suited for handling high-volume exhaust gases without significantly increasing energy costs.

5. Effective Flow Distribution: RTOs are engineered to ensure proper flow distribution within the system. The design includes appropriate ductwork, valves, and dampers to evenly distribute the exhaust gases across the ceramic media beds. Effective flow distribution prevents preferential flow paths and ensures that all exhaust gases receive sufficient residence time for complete VOC destruction, even in high-volume exhaust gas applications.

6. Advanced Control Systems: Modern RTOs are equipped with advanced control systems that optimize the performance of the system. These control systems monitor and regulate various parameters, including temperature, airflow, and valve sequencing. The control systems adapt to the fluctuating exhaust gas volumes and maintain the required combustion temperature, ensuring efficient handling of high-volume exhaust gases.

In summary, regenerative thermal oxidizers (RTOs) are capable of effectively handling high-volume exhaust gases. Their scalability, modular design, large heat exchange surface, heat recovery capabilities, effective flow distribution, and advanced control systems make RTOs well-suited for industrial processes that generate substantial exhaust gas volumes.

editor by CX 2023-09-08