Yandex Metrika

基本訊息

型號

Amazing RTO

類型

Incinerator

High Efficiency

100

Less Maintenance

100

Easy for Operation

100

Energy Saving

100

商標

Bjamazing

運輸套餐

Overseas Wooden

Specification

180*24

起源

China

HS Code

8416100000

產品描述

RTO

 

蓄熱式熱氧化器

Compared with traditional catalytic combustion, direct thermal oxidizer, RTO has the merits of high heating efficiency, low operation cost, and the ability to treat large flux low concentration waste gas. When VOCs concentration is high, secondary heat recycle can be realized, which will greatly reduce the operation cost. Because RTO can preheat the waste gas by levels through ceramic heat accumulator, which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%),which reduce the NOX in the Exhausting gas, if the VOC density >1500mg/Nm3, when the waste gas reach cracking area, it has been heated up to cracking temperature by heat accumulator, the burner will be closed under this condition.

RTO can be devided into chamber type and rotary type according to difference operation mode. Rotary type RTO has advantages in system pressure, temperature stability, investment amount, etc
 

RTO types   Efficiency Pressure change
(mmAq)
尺寸 (max)Treatment volume  
 
Treatment efficiency  Heat recycle efficiency  
Rotary type RTO 99 % 97 % 0-4 small(1 time) 50000Nm3/h  
Three chamber type RTO 99 %    97 %   0-10 Large
(1.5times)
100000Nm3/h
Two chamber type RTO 95 % 95 % 0-20 middle(1.2times) 100000Nm3/h  

Regenerative Thermal Oxidizer, Regenerative Thermal Oxidizer, Regenerative Thermal Oxidizer,  Thermal Oxidizer, Thermal Oxidizer, Thermal Oxidizer, oxidizer, oxidizer, oxidizer, incinerator, incinerator, incinerator, waste gas treatment, waste gas treatment, waste gas treatment, VOC treatment, VOC treatment, VOC treatment, RTO, RTO, RTO, RTO, RTO, RTO

Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

業務類型: 製造商/工廠, 貿易公司

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

蓄熱式熱氧化器

蓄熱式熱氧化器與催化氧化器相比如何?

蓄熱式熱氧化器 (RTO) 和催化氧化器都是用來控制工業製程空氣排放的有效技術。雖然它們的用途相似,但在操作、效率和適用性方面存在顯著差異。

以下是 RTO 和催化氧化劑之間的比較:

蓄熱式熱氧化器 (RTO)催化氧化劑
手術:手術:
RTO 透過高溫燃燒實現排放控制,無需使用催化劑。它們依賴熱氧化過程,其中廢氣中的 VOC 和其他污染物在高溫(通常在 1,400°F 至 1,600°F 之間)和過量氧氣存在的情況下被氧化。與 RTO 相比,催化氧化劑利用催化劑(通常是貴金屬,例如鉑、鈀或銠)來促進 VOC 和其他污染物在較低溫度下的氧化。此催化劑降低了氧化反應所需的活化能,使其能夠在較低溫度(約 600°F 至 900°F)下發生。
效率:效率:
RTO 以其高熱效率而聞名。他們利用再生式熱交換器系統,將熱量從處理後的廢氣中回收並傳遞到進入的未處理氣體中,從而顯著降低燃料消耗。這種熱回收機制使 RTO 更加節能。催化氧化器通常比 RTO 更節能,因為它們在較低的溫度下運作。催化劑促進氧化反應,使其在較低溫度下發生,從而減少加熱廢氣的能量需求。
適用性:適用性:
RTO 特別適合污染物濃度高或流量或污染物濃度變化較大的應用。它們通常用於控制化學製造、印刷、塗料和製藥等各行業的揮發性有機化合物 (VOC) 和有害空氣污染物 (HAP)。在污染物濃度相對較低且相對恆定的應用中,通常優選催化氧化劑。它們對於汽車噴漆、印刷和食品加工等應用中的 VOC 控制非常有效,這些應用中 VOC 濃度可以更低且更一致。
限制:限制:
由於其複雜的設計和熱回收系統,RTO 與催化氧化器相比具有更高的資本成本。它們還具有較高的工作溫度,這可能會限制它們在某些製程中的適用性或需要額外的熱回收系統。催化氧化劑可能對廢氣中的毒物或污染物敏感,這些毒物或污染物會隨著時間的推移而使催化劑失去活性或降解。某些化合物,例如硫、有機矽或鹵代化合物,可能會毒害催化劑,降低其有效性並需要定期更換或再生催化劑。

在 RTO 和催化氧化器之間進行選擇時,必須考慮應用的特定要求,包括污染物濃度、流速、溫度要求和成本考量。諮詢環境工程專業人士或設備製造商可以協助確定最適合特定排放控制需求的技術。

蓄熱式熱氧化器

Can regenerative thermal oxidizers handle corrosive exhaust gases?

Regenerative thermal oxidizers (RTOs) can be designed to handle corrosive exhaust gases effectively. However, the ability of an RTO to handle corrosive gases depends on several factors, including the choice of construction materials, operating conditions, and the specific corrosive nature of the exhaust gases. Here are some key points regarding the handling of corrosive exhaust gases in RTOs:

  • Material Selection: The selection of appropriate construction materials is crucial when dealing with corrosive gases. RTOs can be constructed using materials that offer high resistance to corrosion, such as stainless steel, corrosion-resistant alloys (e.g., Hastelloy, Inconel), or coated materials. The choice of materials depends on the specific corrosive compounds present in the exhaust gases and their concentrations.
  • Corrosion-Resistant Coatings: In addition to selecting corrosion-resistant materials, applying protective coatings can enhance the resistance of the RTO components to corrosive gases. Coatings such as ceramic coatings, epoxy coatings, or acid-resistant paints can provide an extra layer of protection against corrosion.
  • Temperature Control: Maintaining appropriate operating temperatures in the RTO can help mitigate the corrosive effects of the exhaust gases. Higher temperatures can promote the decomposition of corrosive compounds, reducing their corrosive potential. Additionally, operating at higher temperatures can enhance the self-cleaning effect and prevent the accumulation of corrosive deposits on the surfaces.
  • Gas Conditioning: Prior to entering the RTO, the exhaust gases can undergo gas conditioning processes to reduce their corrosive nature. This may involve pre-treatment methods such as scrubbing or neutralization to remove or neutralize corrosive compounds and reduce their concentration.
  • Monitoring and Maintenance: Regular monitoring of the RTO performance and periodic maintenance are essential to ensure the effective handling of corrosive exhaust gases. Monitoring systems can track variables such as temperature, pressure, and gas composition to detect any deviations that may indicate corrosion-related issues. Proper maintenance, including cleaning and inspection of the components, helps identify and address any corrosion concerns in a timely manner.

It is important to note that the corrosiveness of exhaust gases can vary significantly depending on the specific industrial process and the pollutants involved. Therefore, when designing an RTO for handling corrosive gases, it is advisable to consult with experienced engineers or RTO manufacturers who can provide guidance on the appropriate design considerations and material selection.

By employing suitable materials, coatings, temperature control, gas conditioning, and maintenance practices, RTOs can effectively handle corrosive exhaust gases while ensuring their long-term performance and durability.

蓄熱式熱氧化器

What are the maintenance requirements for a regenerative thermal oxidizer?

Maintaining a regenerative thermal oxidizer (RTO) is essential to ensure its optimal performance, longevity, and compliance with environmental regulations. Here are some key maintenance requirements for an RTO:

  • Regular Inspections: Conduct routine inspections to identify any signs of wear, corrosion, or damage to the RTO components. This includes inspecting valves, dampers, fans, combustion chambers, heat exchangers, and ceramic media beds. Inspections help detect potential issues early and allow for timely repairs or replacements.
  • Cleaning and Replacement of Components: Clean or replace components as needed to maintain proper functionality. This may include cleaning clogged or fouled heat exchanger surfaces, replacing damaged or worn-out valves and dampers, and periodically replacing the ceramic media beds if they become degraded or contaminated.
  • Monitoring Operating Parameters: Regularly monitor and record operating parameters such as temperature, airflow, pressure differentials, and gas concentrations. Deviations from normal operating ranges can indicate potential problems or inefficiencies that require attention.
  • Calibration of Instruments: Calibrate instruments and sensors used for monitoring and control purposes to ensure accurate measurement of parameters such as temperature, pressure, and flow rates. Proper calibration helps maintain reliable and precise operation of the RTO.
  • Cleaning of Heat Recovery System: Clean the heat recovery system, including the heat exchanger surfaces, to remove any accumulated particulate matter or fouling. This ensures efficient heat transfer and prevents the buildup of deposits that can reduce the RTO’s performance.
  • Compliance with Safety Standards: Adhere to safety standards and guidelines for working with the RTO. This includes proper lockout/tagout procedures during maintenance activities, wearing appropriate personal protective equipment, and following safety protocols to minimize risks to personnel and equipment.
  • Documentation and Record-Keeping: Maintain comprehensive records of maintenance activities, inspections, repairs, and any modifications made to the RTO. Documentation helps track the equipment’s history, aids in troubleshooting, and provides a record of compliance with regulatory requirements.

It’s important to note that the specific maintenance requirements may vary depending on the RTO manufacturer’s recommendations, the design of the system, the operating conditions, and applicable regulatory requirements. Following the manufacturer’s guidelines, conducting regular inspections, and implementing a proactive maintenance program tailored to the specific RTO are crucial for ensuring its reliable operation and longevity.

China Good quality Regenerative/Recuperative Thermal Oxidizer (RTO)
editor by CX 2023-09-23

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