China best Rto/Regenerative Thermal Oxidizer

基本訊息

型號

Amazing RTO

類型

Incinerator

High Efficiency

100

Energy Saving

100

Low Maintenance

100

Easy Operation

100

商標

Bjamazing

運輸套餐

Overseas

Specification

111

起源

China

HS Code

2221111

產品描述

RTO

蓄熱式熱氧化器

Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;

RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc

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Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

業務類型: 製造商/工廠, 貿易公司

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

What is the difference between a regenerative thermal oxidizer and a thermal oxidizer?

A regenerative thermal oxidizer (RTO) and a thermal oxidizer are both types of air pollution control devices used for the treatment of volatile organic compounds (VOCs) and other air pollutants. While they share the same purpose, there are distinct differences between the two technologies.

Here are the key differences between a regenerative thermal oxidizer and a thermal oxidizer:

• Operating Principle: The fundamental difference lies in the operating principle. A thermal oxidizer operates by using high temperature alone to oxidize and destroy pollutants. It typically relies on a burner or other heat sources to raise the temperature of the exhaust gases to the required level for combustion. In contrast, an RTO utilizes a regenerative heat exchanger system to preheat the incoming exhaust gases by capturing and transferring heat from the outgoing gases. This heat exchange mechanism significantly improves the overall energy efficiency of the system.
• 熱回收： Heat recovery is a distinctive feature of an RTO. The regenerative heat exchanger in an RTO allows for the recovery of a significant amount of heat from the outgoing gases. This recovered heat is then used to preheat the incoming gases, reducing the energy consumption of the system. In a typical thermal oxidizer, heat recovery is limited or absent, resulting in higher energy requirements.
• Energy Efficiency: Due to the heat recovery mechanism, RTOs are generally more energy-efficient compared to traditional thermal oxidizers. The regenerative heat exchanger in an RTO allows for thermal efficiencies of 95% or higher, meaning that a significant portion of the energy input is recovered and utilized within the system. Thermal oxidizers, on the other hand, typically have lower thermal efficiencies.
• Operating Costs: The higher energy efficiency of RTOs translates into lower operating costs over the long term. The reduced energy consumption can result in significant savings in fuel or electricity expenses compared to thermal oxidizers. However, the initial capital investment for an RTO is generally higher than that of a thermal oxidizer due to the complexity of the regenerative heat exchanger system.
• Control of Pollutant Concentrations: RTOs are better suited for handling variable pollutant concentrations compared to thermal oxidizers. The regenerative heat exchanger system in an RTO allows for better control and adjustment of operating parameters to accommodate fluctuations in pollutant concentrations. Thermal oxidizers are typically less adaptable to varying pollutant loads.

In summary, the main differences between a regenerative thermal oxidizer and a thermal oxidizer lie in the operating principle, heat recovery capabilities, energy efficiency, operating costs, and control of pollutant concentrations. RTOs offer higher energy efficiency, better control of pollutant concentrations, and lower operating costs, but they require a higher initial investment compared to traditional thermal oxidizers.

Can regenerative thermal oxidizers be used for treating emissions from wood processing operations?

Yes, regenerative thermal oxidizers (RTOs) can be used effectively for treating emissions from wood processing operations. Wood processing operations, such as sawmills, veneer production, and wood product manufacturing, can generate various pollutants, including volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). Here are some key points regarding the use of RTOs for treating emissions from wood processing operations:

• Emission Control: RTOs are designed to achieve high destruction efficiencies for VOCs and HAPs. These pollutants are oxidized within the RTO at high temperatures, typically above 95% efficiency, converting them into carbon dioxide (CO₂) and water vapor. This ensures effective control and reduction of emissions from wood processing operations.
• Process Compatibility: RTOs can be integrated into the exhaust systems of various wood processing operations, capturing and treating the emissions before they are released into the atmosphere. The RTO is typically connected to the process equipment or exhaust stack, allowing the VOC-laden air to pass through the oxidizer for treatment.
• Flexibility: RTOs offer flexibility in handling a wide range of operating conditions and pollutants. Wood processing operations can vary in terms of flow rates, temperature, and composition of emissions. RTOs are designed to accommodate these variations and provide effective treatment even under fluctuating conditions.
• Particulate Removal: Wood processing operations may also generate particulate matter, such as wood dust or sawdust. While RTOs are primarily designed for treating gaseous pollutants, they can be complemented with additional particulate control devices, such as cyclones or fabric filters, to address particulate emissions and ensure compliance with air quality standards.
• 熱回收： RTOs incorporate heat exchange systems that allow for the recovery and reuse of thermal energy. The heat exchangers within the RTO capture the heat from the outgoing exhaust gases and transfer it to the incoming process air or gas stream. This heat recovery process improves the overall energy efficiency of the system and reduces the need for additional fuel consumption.
• Compliance with Regulations: Wood processing operations are subject to regulatory requirements for air quality and emissions control. RTOs are capable of achieving the necessary destruction efficiencies and can help wood processors comply with environmental regulations. The use of RTOs demonstrates a commitment to sustainable practices and responsible management of air emissions.

It is important to note that the specific design and configuration of the RTO, as well as the characteristics of the wood processing emissions, should be considered when implementing an RTO for a specific application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the proper sizing, integration, and performance requirements for treating emissions from wood processing operations.

In summary, RTOs are a suitable and effective technology for treating emissions from wood processing operations, providing high destruction efficiencies, compatibility with various processes, flexibility in handling operating conditions, potential for particulate removal, heat recovery, and compliance with environmental regulations.

How efficient are regenerative thermal oxidizers in destroying volatile organic compounds (VOCs)?

Regenerative thermal oxidizers (RTOs) are highly efficient in destroying volatile organic compounds (VOCs) emitted from industrial processes. Here are the reasons why RTOs are considered efficient in VOC destruction:

1. High Destruction Efficiency: RTOs are known for their high destruction efficiency, typically exceeding 99%. They effectively oxidize VOCs present in the industrial exhaust streams, converting them into less harmful byproducts, such as carbon dioxide and water vapor. This high destruction efficiency ensures that the majority of VOCs are eliminated, resulting in cleaner emissions and compliance with environmental regulations.

2. Residence Time: RTOs provide a sufficiently long residence time for the combustion of VOCs. In the RTO chamber, the VOC-laden air is directed through a ceramic media bed, which acts as a heat sink. The VOCs are heated to the combustion temperature and react with the available oxygen, leading to their destruction. The design of RTOs ensures that the VOCs have ample time to undergo complete combustion before being released into the atmosphere.

3. Temperature Control: RTOs maintain the combustion temperature within a specific range to optimize VOC destruction. The operating temperature is carefully controlled based on factors such as the type of VOCs, their concentration, and the specific requirements of the industrial process. By controlling the temperature, RTOs ensure that the VOCs are efficiently oxidized, maximizing destruction efficiency while minimizing the formation of harmful byproducts, such as nitrogen oxides (NOx).

4. Heat Recovery: RTOs incorporate a regenerative heat recovery system, which enhances their overall energy efficiency. The system captures and preheats the incoming process air by utilizing the heat energy from the outgoing exhaust stream. This heat recovery mechanism minimizes the amount of external fuel required to sustain the combustion temperature, resulting in energy savings and cost-effectiveness. The heat recovery also helps maintain the high destruction efficiency of VOCs by providing a consistent and optimized operating temperature.

5. Catalyst Integration: In some cases, RTOs can be equipped with catalyst beds to further enhance VOC destruction efficiency. Catalysts can accelerate the oxidation process and lower the required operating temperature, improving the overall efficiency of VOC destruction. Catalyst integration is particularly beneficial for processes with lower VOC concentrations or when specific VOCs require lower temperatures for effective oxidation.

6. Compliance with Regulations: The high destruction efficiency of RTOs ensures compliance with environmental regulations governing VOC emissions. Many industrial sectors are subject to stringent air quality standards and emission limits. RTOs provide an effective solution for meeting these requirements by reliably and efficiently destroying VOCs, reducing their impact on air quality and public health.

In summary, regenerative thermal oxidizers (RTOs) are highly efficient in destroying volatile organic compounds (VOCs). Their high destruction efficiency, residence time, temperature control, heat recovery capabilities, optional catalyst integration, and compliance with regulations make RTOs a preferred choice for industries seeking effective and sustainable solutions for VOC abatement.

editor by CX 2024-03-07