RTO for flexographic printing

导言

Flexographic printing is a widely used printing technique that involves the use of flexible relief plates and a rotating cylinder. This method is commonly used in the packaging industry for printing on various substrates such as paper, cardboard, and plastic. To ensure efficient and sustainable operations in flexographic printing, the use of Regenerative Thermal Oxidizers (RTOs) has gained significant attention. RTOs are advanced air pollution control systems that not only minimize emissions but also provide energy recovery capabilities. In this article, we will explore the benefits and applications of RTOs in the context of flexographic printing.

Reducing VOC Emissions

– RTOs play a crucial role in reducing volatile organic compound (VOC) emissions, which are commonly released during the drying process in flexographic printing.
– By utilizing high-temperature combustion and thermal oxidation, RTOs efficiently destroy VOCs, ensuring compliance with environmental regulations.
– The use of RTOs helps printing facilities achieve sustainable production practices by minimizing their environmental footprint.

Energy Recovery

– One of the key advantages of RTOs is their ability to recover and reuse thermal energy generated during the oxidation process.
– The recovered energy can be used to preheat the incoming process air, resulting in significant energy savings.
– This energy-efficient approach not only reduces operating costs but also contributes to a more sustainable printing industry.

Improved Process Efficiency

– RTOs help enhance the overall process efficiency in flexographic printing by controlling and maintaining the desired temperature and humidity levels.
– The precise control of these parameters ensures optimal ink drying and curing, leading to improved print quality and reduced production time.
– By providing a stable and controlled printing environment, RTOs contribute to higher productivity and customer satisfaction.

Application in Various Printing Substrates

– Whether printing on paper, cardboard, or plastic, RTOs offer versatile applications in the flexographic printing industry.
– The efficient combustion and oxidation process of RTOs can handle a wide range of ink and coating types, ensuring reliable and consistent results across different substrates.
– This adaptability makes RTOs an ideal choice for printing facilities that work with diverse printing materials.

结论

In conclusion, RTOs have revolutionized the flexographic printing industry by providing effective air pollution control and energy recovery solutions. The ability of RTOs to reduce VOC emissions, recover thermal energy, improve process efficiency, and adapt to various printing substrates makes them essential for sustainable and high-quality printing operations. By incorporating RTOs into their production processes, flexographic printing facilities can achieve significant environmental and economic benefits.



公司介绍

We are a high-end equipment manufacturing enterprise specializing in comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology. Our company has four core technologies: thermal energy, combustion, sealing, and self-control; and has the ability to simulate temperature fields, simulate air flow fields, model calculations, and has the ability to test the performance of ceramic heat storage materials, molecular sieve adsorption materials, and VOCs organic high-temperature incineration oxidation characteristics.

We have a RTO technology R&D center and waste gas carbon reduction engineering technology center in Xi’an, and a 30,000 square meter production base in Yangling. We are a leading manufacturer of RTO equipment and molecular sieve rotary equipment in the world. Our core technology team comes from the research institute of liquid rocket engines of the Aerospace Sixth Academy; the company currently has more than 360 employees, including more than 60 R&D technology backbones, including 3 senior engineers at the researcher level, 6 senior engineers, and 47 thermodynamics doctorates.

Our core products are the rotary valve heat storage oxidation incinerator (RTO) and the molecular sieve adsorption and concentration rotary wheel. With our own environmental protection and thermal energy system engineering technology expertise, we can provide customers with comprehensive treatment of industrial waste gas and carbon reduction solutions for thermal energy utilization.

Certifications, Patents and Honors

Our company has obtained knowledge intellectual property management system certification, quality management system certification, environmental management system certification, construction industry enterprise qualification, high-tech enterprise, rotary valve heat storage oxidation furnace turning valve patent, rotary wing heat storage incineration equipment patent, and disc-type molecular sieve rotary wheel patent, and more.

How to Choose Suitable RTO Equipment

• Determine the characteristics of the waste gas
• Understand the local regulations set emissions standards
• 评估能源效率
• 考虑操作和维护
• Budget and cost analysis
• Select the appropriate type of RTO
• 考虑环境和安全因素
• Performance testing and verification

1. Determine the characteristics of the waste gas: The composition of the waste gas should be clearly analyzed, and the concentration and temperature of the pollutants should be measured.

2. Understand the local regulations set emissions standards: The relevant local environmental protection laws and regulations should be consulted to determine the corresponding emission standards for pollutants.

3. Evaluate energy efficiency: Evaluate the energy efficiency of the RTO equipment, and select the appropriate equipment according to the energy consumption of different types of RTO equipment.

4. Consider operation and maintenance: The selection of RTO equipment should also consider the ease of operation and maintenance of the equipment to reduce equipment failure and maintenance costs.

5. Budget and cost analysis: According to the specific situation of the enterprise, a budget and cost analysis should be carried out for the selection of RTO equipment.

6. Select the appropriate type of RTO: The type of RTO equipment should be selected according to the characteristics of the waste gas, the concentration of pollutants, and the pollutant removal rate.

7. Consider environmental and safety factors: The environmental protection and safety aspects of the equipment should be fully considered, and various environmental protection measures should be adopted to ensure the safe and stable operation of the RTO equipment.

8. Performance testing and verification: After the selection of the RTO equipment, performance testing and verification should be conducted to ensure that the equipment meets the expected requirements and can effectively carry out the treatment of waste gas.

服务流程

Our service process includes preliminary consultation, on-site inspection, demand analysis; scheme design, simulation and simulation, scheme review; customized production, quality control, factory testing; on-site installation, commissioning operation, training service; regular maintenance, technical support, spare parts supply.

We are a one-stop solution provider with a professional team that can tailor RTO solutions for customers.

作者：Miya米娅