How does RTO gas treatment work?

Regenerative Thermal Oxidizers (RTOs) are widely used to treat industrial waste gases that contain volatile organic compounds (VOCs). The RTO system works by heating the waste gas stream to a high temperature, where the VOCs are oxidized and destroyed. The purified gas is then released into the atmosphere.

防水卷材行业RTO

Basic RTO Design

"(《世界人权宣言》) RTO 系统 consists of a combustion chamber, a ceramic heat exchanger, and an emission control system.
The waste gas stream enters the combustion chamber, where it is preheated to a high temperature.
The preheated gas stream enters the ceramic heat exchanger, where it is heated further by the combustion exhaust gas.
The hot gas stream then enters the emission control system, where the VOCs are oxidized and destroyed.
The purified gas is then released into the atmosphere.

热回收

The RTO system is designed to maximize heat recovery.
The ceramic heat exchanger is used to transfer heat from the hot gas stream to the incoming waste gas stream.
This heat recovery reduces the energy consumption of the RTO system and makes it more cost-effective.

Operating Temperatures

The RTO system operates at a high temperature to ensure complete oxidation of the VOCs.
The operating temperature is typically between 760¡ãC and 815¡ãC, depending on the type of VOCs present in the waste gas stream.
The high operating temperature also ensures that the system is self-sustaining and does not require auxiliary fuel sources.

Control System

The RTO system is equipped with a sophisticated control system that maintains the proper operating conditions.
The control system monitors the temperature, flow rate, and composition of the waste gas stream.
If the system detects any deviation from the optimal operating conditions, it adjusts the temperature and flow rate to ensure that the VOCs are oxidized and destroyed.

Advantages of RTO Systems

RTO systems are highly effective in treating industrial waste gases that contain VOCs.
They are also energy-efficient, thanks to the heat recovery system.
RTO systems are easy to operate and maintain, making them a popular choice for many industries.
They are also environmentally friendly, as they reduce the emission of harmful gases into the atmosphere.

结论

Regenerative Thermal Oxidizers are an effective and efficient solution for treating industrial waste gases that contain volatile organic compounds. The RTO system works by heating the waste gas stream to a high temperature, where the VOCs are oxidized and destroyed. The purified gas is then released into the atmosphere, making the RTO system an environmentally friendly solution. With their energy-efficient design, sophisticated control system, and ease of operation, RTO systems are a popular choice for many industries.

We are a leading high-tech enterprise specializing in the comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology for high-end equipment manufacturing. Our core technical team consists of over 60 R&D technicians, including 3 senior engineers at the researcher level and 16 senior engineers. We have expertise in four core technologies: thermal energy, combustion, sealing, and automatic control. Our capabilities include simulating temperature fields and air flow field simulation modeling and calculation. We also have the ability to test the performance of ceramic thermal storage materials, the selection of molecular sieve adsorption materials, and the experimental testing of the high-temperature incineration and oxidation characteristics of VOCs organic matter.

We have established an RTO technology research and development center and an exhaust gas carbon reduction engineering technology center in the ancient city of Xi’an. In addition, we have a 30,000m² production base in Yangling. Our production and sales volume of RTO equipment is unmatched globally.

Research and Development Platform

High-efficiency Combustion Control Technology Test Platform: This platform enables us to conduct experiments and research on high-efficiency combustion control technology, which plays a crucial role in VOCs waste gas treatment. Through this platform, we ensure optimized combustion efficiency and reduced emissions.
分子筛吸附效率测试平台： With this platform, we can evaluate the adsorption efficiency of molecular sieve materials used in VOCs waste gas treatment. It helps us select the most effective adsorbents for optimal results.
High-efficiency Ceramic Thermal Storage Technology Test Platform: This platform allows us to test and optimize the performance of ceramic thermal storage materials. By utilizing this technology, we can maximize energy utilization and improve overall efficiency.
Ultra-high-temperature Waste Heat Recovery Test Platform: With this platform, we can experiment and develop innovative waste heat recovery technologies to utilize and convert high-temperature waste heat into valuable energy sources.
Gaseous Fluid Sealing Technology Test Platform: This platform enables us to research and test advanced sealing technologies to ensure airtight and leak-free operation of our equipment, minimizing energy loss and improving overall efficiency.

We take immense pride in our numerous patents and honors. We have applied for a total of 68 patents, including 21 invention patents. These patents cover key components of our technologies. So far, we have been granted 4 invention patents, 41 utility model patents, 6 design patents, and 7 software copyrights.

生产能力

钢板、型材自动抛丸喷漆生产线： Our advanced production line ensures high-quality surface treatment and coating for steel plates and profiles used in our equipment manufacturing process.
手动抛丸生产线： With this production line, we can effectively remove rust and impurities from various equipment components, ensuring their durability and performance.
除尘环保设备： We specialize in manufacturing efficient and reliable dust removal and environmental protection equipment, ensuring a clean and safe operating environment.
自动喷漆房： Our automated painting room ensures uniform and precise paint application, enhancing the appearance and durability of our equipment.
烘干室： We have a dedicated drying room equipped with advanced technology to ensure thorough drying of equipment components, minimizing moisture-related issues and enhancing overall quality.

We invite you to collaborate with us and take advantage of our strengths:

Advanced and cutting-edge technologies
Extensive research and development capabilities
Industry-leading patents and honors
High production capacity and efficiency
Reliable and durable equipment
Commitment to environmental protection and sustainability

作者：Miya米娅