What are the installation requirements for a thermal oxidizer system?

1. Location

When installing a thermal oxidizer system, the location plays a crucial role. It should be positioned in an area that allows for easy access and maintenance. Additionally, the system should be placed in a well-ventilated area to ensure proper airflow and minimize the buildup of heat. It is also important to consider any local regulations regarding the installation of thermal oxidizers.

2. Foundation

The foundation of a thermal oxidizer system should be strong and stable to support the weight and vibrations of the equipment. It is recommended to use a concrete foundation that meets the specifications provided by the manufacturer. The foundation should also be designed to minimize any potential movement or shifting of the system.

3. Exhaust Stack

The exhaust stack is an essential component of a thermal oxidizer system. It should be designed to meet the required stack height for proper dispersion of treated gases. The stack should be made of corrosion-resistant materials and installed at a distance from any nearby structures or obstructions to ensure safe and effective ventilation.

4. Ductwork

The ductwork for a thermal oxidizer system should be carefully designed and installed to optimize airflow and prevent any leaks or pressure drops. It is important to use high-quality materials that can withstand the operating conditions and corrosive gases. Proper insulation should also be applied to minimize heat loss and improve energy efficiency.

5. Electrical and Control Systems

The electrical and control systems of a thermal oxidizer are critical for its operation and safety. The installation should be carried out by qualified personnel following electrical codes and regulations. The control system should be integrated with the overall plant control system, allowing for seamless operation and monitoring of the thermal oxidizer.

6. Gas Supply and Combustion Equipment

The gas supply system and combustion equipment should be carefully installed to ensure proper fuel delivery and efficient combustion. This includes the installation of gas lines, valves, and pressure regulators, as well as the positioning of burners and ignition systems. It is essential to follow the manufacturer’s guidelines and specifications for the specific thermal oxidizer model.

7. Heat Recovery System

If a heat recovery system is included in the thermal oxidizer, it should be properly installed to maximize energy savings. This may involve the installation of heat exchangers, ductwork, and additional equipment. The design and installation should consider the heat recovery system’s compatibility with the thermal oxidizer and the specific process requirements.

8. Safety Measures

During the installation process, it is crucial to implement appropriate safety measures. This includes ensuring proper ventilation to prevent the accumulation of hazardous gases, following lockout/tagout procedures when working on electrical components, and providing adequate personal protective equipment for personnel involved in the installation.

Our company is a high-end equipment manufacturer specializing in comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Institute), with more than 60 research and development technical personnel, including 3 senior engineer-level researchers and 16 senior engineers. We have four core technologies: thermal energy, combustion, sealing, and self-control, and have the ability to simulate temperature fields and air flow fields. We also have the ability to conduct experiments and tests on the properties of ceramic heat storage materials, molecular sieve adsorption materials, and high-temperature incineration and oxidation of VOCs organic matter. The company has established RTO technology R&D center and waste gas carbon reduction and emission reduction engineering technology center in Xi’an, and a 30,000m2 production base in Yangling. The sales volume of RTO equipment is leading in the world.

Research and Development Platform

Our research and development platform includes the following technologies:

High-efficiency combustion control technology test bench: The test bench is equipped with advanced control technology and can simulate various working conditions. It is suitable for the development and research of combustion control technologies such as high-efficiency and low-emission combustion, staged combustion, and flameless combustion.
Molecular sieve adsorption efficiency test bench: The test bench can be used to study the adsorption performance of different molecular sieve materials and optimize the process parameters of the adsorption technology.
High-efficiency ceramic heat storage technology test bench: The test bench can simulate different working conditions and optimize the design parameters of the heat storage module.
Ultra-high temperature waste heat recovery test bench: The test bench can be used for the recovery of high-temperature waste heat from various industries such as steel, chemical, and glass.
Gaseous fluid sealing technology test bench: The test bench can be used to simulate different working conditions such as high temperature and high pressure, and optimize the sealing performance of the equipment.

Patents and Honors

We have applied for a total of 68 patents on our core technologies with 21 invention patents, 41 utility model patents, 6 appearance patents, and 7 software copyrights already authorized. Our patent technology basically covers key components.

Production Capacity

Our production capacity includes the following equipment:

Automatic shot blasting and painting production line for steel plates and profiles: The production line can achieve efficient and high-quality shot blasting and painting operations, with a daily output of 300 tons.
Manual shot blasting production line: The production line can handle various types of workpieces with a daily output of 150 tons.
Dust removal and environmental protection equipment: We can provide customers with various types of dust removal equipment and environmental protection programs.
Automatic painting booth: The booth is equipped with advanced painting technology and can achieve high-quality painting effects.
Drying room: The drying room has advanced temperature and humidity control systems and can achieve high-efficiency drying of various products.

We sincerely invite customers to cooperate with us. Our advantages are as follows:

We have a strong technical team and rich experience in VOCs waste gas comprehensive treatment and carbon reduction and energy-saving technology.
We have a complete research and development platform and advanced testing equipment.
We have a complete production line and can provide customers with one-stop services.
We have a high market share and a good reputation in the industry.
We have a professional after-sales service team to provide customers with efficient and high-quality services.
We can provide customers with customized and personalized solutions.

Autor: Miya