China Standard Regenerative Thermal Oxidizer - RTO

Basic Info.

Model NO.

RTO

Typ

Environmental Monitoring Instrument

Main Function

Waste Gases Removal

Application

Chemical Industry

Brand

Raidsant

Clean Efficeincy

99.8%

Condition

New

Trademark

Raidsant

Transport Package

Film Wrapped

Origin

ZheJiang China

Product Description

HangZhou Raidsant Machinery Co.;,; Ltd.; is majored in developing and manufacturing innovativepowder cooling pelletizing machinery and related industrial waste gas treatment machine.; With nearly 20 years’ production history,; we have a good market in more than 20 provinces in China,; and some of our products were exported to Saudi Arabia,;Singapore,;Mexico,; Brazil,;Spain,; America,; Russia and Korea,; etc.;

Specifications:;

&ast; More compact than the existing facilities
&ast; Low-operation costs
&ast; Long lifespan of facilities
&ast; No changes in pressure

Purpose:;

Energy-saving system that burns volatile organic compound (VOC); and waste gas by using heat,; and it collects over 99.;8&percnt; of waste heat of exhaust gas by using ceramic regenerative materials (catalyst); with large surface area and low-pressure loss.;

Applications:;

1.; Painting drying process
2.; metal printing process
3.; fiber drying process
4.; adhesive tape process
5.; waste treatment process
6.; semiconductor manufacturing process
7.; smoke,; confectionary and baking process
8.; petrochemical process,;
9.; medicine and food manufacturing process,;
10.; other VOC generating process

Merits:;

&ast;   More compact than the existing facilities
&ast;   No changes in pressure
&ast;   High-heat recovery rate (over 95&percnt;);
&ast;   Perfect VOC treatment (over 99.;8&percnt;);
&ast; Long lifespan of facilities
&ast; Low-operation costs
&ast; Able to be manufactured in circle or quadrangle

General Descriptions and Features:;

1.; Operating principle
Operation method that continuously changing discharges by rotating the Rotary Valve

2.; Process Pressure Change
No pressure change because wind direction changes in order by the Rotary Valve rotation

3.; Investment Costs
Around 70&percnt; of Bed Type

4.; Installation Space
It is single vessel so it is compact and requires less installation space.;

5.; Maintenance
It is easy to maintain it because Rotary Valve is the only 1 moving part.;
Rotary Valve’s sealing part is rarely worn out because it rotates at low speed.;

6.; Stability
No risks in the process because it is always opened even when the Rotary Valve has troubles.;

7.; Treatment Efficiency
Treatment efficiency maintains because sealing part is rarely worn out even if it is operated for a long time.;

Address: No.3,Zhenxin Middle Road, Economic Development Zone,HangZhou,ZheJiang

Business Type: Manufacturer/Factory, Trading Company

Business Range: Chemicals, Electrical & Electronics, Manufacturing & Processing Machinery, Security & Protection

Management System Certification: ISO 9001

Main Products: Pelletizer, Flaker, Pastillator, Granulator, Chemical Pelletizer, Vocs

Company Introduction: HangZhou Raidsant Machinery Co., Ltd. ., previously called HangZhou Xinte Plastic Machinery Factory is majored in producing innovative plastic recycling machinery. With nearly 20 years′ experience, we have a good market in 20 provinces in China, and some of our products were exported to Indonesia, Russia and Vietnam, etc. Our main products include DZ Type Pastillator, waste tire recycling line, Big Calibre Plastic Pipe shredders recycling line, continuous annealing tin-coation machine, QX type PET, PE & hull washing line, SDP double rails plastic recycling crusher, SJ hot cutting granule making unit, PVC tube (cinquefoil) product line, PVC Odd-shaped material product line for door and window, granule product line in water and Shredder for plastics and recycling. We acquired 5 technical patents.

Our corpotation lays emphsis on thchnical reconstruction, imports advanced technology from home and abroad, and develops new products constantly. Our tenet is challenging for hight quality, offering the best products. We are making efforts to realize our slogan. Satisfying our customers is our everlasting pursuit.

We are looking for the oversea customers or agents. If you are interested in our proposal, please let us know which of our products is the most likely to appeal to you or your customers. We should be very grateful if you give us some ideas of the marketprospects for our products. We hope to hear favorable information from you soon! It is our goal that we wish we could buid a good relationship with you now or in the near future. Please do not hesitate to contact us if you have any question or request.

We also sincerely welcome you to our company to discuss business and negotiate with us. For further expanding our market and customers, our company welcomes customer from domestic and aboard in an new-brand gesture on the basis of full-new mangement conception—quality, honour, service. We are looking for ISO 90001 mangement quality system to meet with our customers requirement!

regenerative thermal oxidizers

Are regenerative thermal oxidizers suitable for small-scale applications?

Regenerative thermal oxidizers (RTOs) are primarily designed for medium to large-scale industrial applications due to their specific characteristics and operational requirements. However, their suitability for small-scale applications depends on various factors:

Process Exhaust Volume: The exhaust volume generated by the small-scale application plays a crucial role in determining the feasibility of using an RTO. RTOs are typically designed to handle high exhaust volumes, and if the exhaust volume from the small-scale application is too low, it may not be cost-effective or efficient to use an RTO.
Capital and Operating Costs: RTOs can be expensive to purchase, install, and operate. The capital investment required for a small-scale application may not be justifiable when considering the relatively lower exhaust volumes and pollutant concentrations. Additionally, the operating costs, including energy consumption and maintenance, may outweigh the benefits for small-scale operations.
Space Availability: RTOs require a significant amount of physical space for installation. Small-scale applications may have space limitations, making it challenging to accommodate the size and layout requirements of an RTO system.
Regulatory Requirements: Small-scale applications may be subject to different regulatory requirements compared to larger industrial operations. The specific emission limits and air quality standards applicable to the small-scale application should be considered to ensure compliance. Alternative emission control technologies that are more suitable for small-scale applications, such as catalytic oxidizers or biofilters, may be available.
Process Characteristics: The nature of the small-scale application’s exhaust stream, including the type and concentration of pollutants, can influence the choice of emission control technology. RTOs are most effective for applications with high concentrations of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). If the pollutant profile of the small-scale application is different, alternative technologies may be more appropriate.

While RTOs are generally more suitable for medium to large-scale applications, it’s important to assess the specific requirements, constraints, and cost-benefit analysis for each individual small-scale application before considering the use of an RTO. Alternative emission control technologies that are better suited for small-scale operations should also be evaluated.

regenerative thermal oxidizers

How do regenerative thermal oxidizers compare to biofilters in terms of performance?

Regenerative thermal oxidizers (RTOs) and biofilters are both widely used technologies for the treatment of air pollutants, but they differ in their operating principles and performance characteristics. Here’s a comparison of RTOs and biofilters in terms of their performance:

Performance Aspect	Regenerative Thermal Oxidizers (RTOs)	Biofilters
Emission Removal Efficiency	RTOs are highly efficient in removing volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). They can achieve destruction efficiencies above 95% for these pollutants.	Biofilters also have the potential to achieve high removal efficiencies for certain VOCs and odorous compounds. However, their performance can vary depending on the specific contaminants and the microbial activity in the biofilter.
Applicability	RTOs are versatile and can handle a wide range of pollutants, including VOCs, HAPs, and odorous compounds. They are well-suited for high flow rates and high pollutant concentrations.	Biofilters are particularly effective in treating odorous compounds and certain VOCs. They are commonly used in applications such as wastewater treatment facilities, composting operations, and agricultural facilities.
Energy Consumption	RTOs require a significant amount of energy to reach and maintain high operating temperatures for oxidation. They rely on fuel combustion or external heat sources for the thermal energy needed.	Biofilters are considered low energy consumption systems as they rely on the natural biological activity of microorganisms to break down pollutants. They generally do not require external heating or fuel consumption.
Maintenance	RTOs typically require regular maintenance and monitoring to ensure proper operation. This includes inspections, cleaning of heat exchange media, and potential repairs or replacements of components.	Biofilters require periodic maintenance to optimize their performance. This may involve monitoring and adjusting moisture levels, controlling temperature, and occasionally replacing the filter media or adding microbial inoculants.
Capital and Operating Costs	RTOs generally have higher capital costs compared to biofilters due to their complex design, specialized materials, and energy-intensive operation. Operating costs include fuel consumption or electricity for heating.	Biofilters generally have lower capital costs compared to RTOs. They are simpler in design and do not require fuel consumption. However, operating costs may include periodic replacement of filter media and potential odor control measures.

It is important to note that the selection of the appropriate technology depends on various factors such as the specific pollutants to be treated, process conditions, regulatory requirements, and site-specific considerations. Consulting with environmental engineers or air pollution control experts can help determine the most suitable technology for a particular application.

In summary, RTOs and biofilters offer different performance characteristics, with RTOs excelling in high removal efficiencies, versatility, and suitability for high-flow and high-concentration applications, while biofilters are effective for odorous compounds, have low energy consumption, and generally lower capital costs.

regenerative thermal oxidizers

How do regenerative thermal oxidizers compare to other air pollution control devices?

Regenerative thermal oxidizers (RTOs) are highly regarded air pollution control devices that offer several advantages over other commonly used air pollution control technologies. Here’s a comparison of RTOs with some other air pollution control devices:

Comparison	Regenerative Thermal Oxidizers (RTOs)	Electrostatic Precipitators (ESPs)	Scrubbers
Efficiency	RTOs achieve high VOC destruction efficiency, typically exceeding 99%. They are highly effective in destroying volatile organic compounds (VOCs) and hazardous air pollutants (HAPs).	ESPs are effective in collecting particulate matter, such as dust and smoke, but they are less effective in destroying VOCs and HAPs.	Scrubbers are efficient in removing certain pollutants, such as gases and particulate matter, but their performance may vary depending on the specific pollutants being targeted.
Applicability	RTOs are suitable for a wide range of industries and applications, including high-volume exhaust gases. They can handle varying concentrations and types of pollutants.	ESPs are commonly used for particulate matter control in applications such as power plants, cement kilns, and steel mills. They are less suitable for VOC and HAP control.	Scrubbers are widely used for removing acid gases, such as sulfur dioxide (SO2) and hydrogen chloride (HCl), as well as certain odorous compounds. They are often employed in industries such as chemical manufacturing and wastewater treatment.
Energy Efficiency	RTOs incorporate heat recovery systems that allow for significant energy savings. They can achieve high thermal efficiency by preheating the incoming process air using the heat from the outgoing exhaust stream.	ESPs consume relatively low energy compared to other technologies, but they do not offer heat recovery capabilities.	Scrubbers generally consume more energy compared to RTOs and ESPs due to the energy required for liquid atomization and pumping. However, some scrubber designs may incorporate heat recovery mechanisms.
Space Requirements	RTOs typically require more space compared to ESPs and certain scrubber designs due to the need for ceramic media beds and larger combustion chambers.	ESPs have a compact design and require less space compared to RTOs and some scrubber configurations.	Scrubber designs vary in size and complexity. Certain scrubber types, such as packed bed scrubbers, may require a larger footprint compared to RTOs and ESPs.
Maintenance	RTOs generally require regular maintenance of components such as valves, dampers, and ceramic media beds. Periodic media replacement may be necessary depending on the operating conditions.	ESPs require periodic cleaning of collection plates and electrodes. Maintenance activities involve the removal of accumulated particulate matter.	Scrubbers require maintenance of liquid circulation systems, pumps, and mist eliminators. Regular monitoring and adjustment of the chemical reagents used in the scrubbing process are also necessary.

It’s important to note that the selection of an air pollution control device depends on the specific pollutants, process conditions, regulatory requirements, and economic considerations of the industrial application. Each technology has its own advantages and limitations, and it’s essential to evaluate these factors to determine the most appropriate solution for effective air pollution control.

China Standard Regenerative Thermal Oxidizer
editor by CX 2024-02-19