China manufacturer Industrial Ceramics Honeycomb Ceramic for Regenerative Thermal Oxidizers Rto & Rco

Basic Info.

Material

Cordierite

Application

Industry, Food and Beverage, Medicine, Textile, Metallurgy

유형

Ceramic Filter

Filter Connector

Flat Connector

Filtration Grade

ULPA Filter

Activated Carbon Filter Type

Bulk Type

Trademark

SW

Transport Package

Carton

Specification

50x50x50, 100x100x50, 595x260x95

Origin

China

HS Code

3815120090

Product Description

Description:;
Carrier:; Ceramic honeycomb substrate (cordierite monolith); or metal honeycomb substrate (stainless steel crust and Fe-Cr-Al honeycomb body);.;

Technical Data:;
Material:;Cordierite,; mullite ceramics 
Size:;                                               
50x50x50,;100x100x50,;595x260x95
Working Temperature:;220°C-1100°C 
Channels:;Circular,; Square,; Rectangle
Cell Density:;                                     
50-400 CPSI                                      
Type:; Catalytic Converter
Usage:;
Catalytic Converter                                           
Application:;Enameled wire,; paint room,; waste gas treatment industry.;
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Regenerative Thermal/Catalytic Oxidizer (RTO/RCO); :;

Regenerated heat/catalytic oxidant (RTO/RCO);:; it is widely used in automotive coatings,; chemical industry,; electronic and electric manufacturing industry,; contact combustion system and other fields.;Ceramic honeycomb is designated as a structural regenerative medium for RTO/RCO.;
 

Advantage:;

1.; Various materials and specifications
2.; Products with different formulas can be customized according to customer requirements.;
3.; Small resistance loss
4.; Low thermal expansion coefficient
5.; Excellent crack resistance
6.; It can be customized to meet the emission standards of different countries.;
 

Applications:;

1.; It can be used as a heat exchanger in the RTO of the heat recovery device.;
2.; Can be used as a catalyst to purify automobile exhaust and motorcycle exhaust to remove odor.;
3.; Applicable to food service industry,; environmental protection industry,; metallurgy industry,; etc

Test Equipment:;

Particle size distribution tester
Aperture and specific surface meter
Metal distribution,; crystalline structure
Catalyst activity evaluation system

Production Equipment:;

Coating continuous microwave drying system
Slurry nanometer grinding preparation system
Slurry quantitative spraying system

RFQ:;

Q:;Are you a trading company or a manufacturer?

A:;We are professional manufacturer which has almost 20 years of experience in this industry.;

Q:;Can you produce according to the samples?

A:;Yes,;we can produce by your samples or technical drawings.;

Q:;Would it be possible for us to visit your factory?

A:;Sure,;we welcomed our customers visit our factory in any time.;

Q:;Will your company supply samples?

A:;Yes,;the sample expense will be deducted from the value of your order.;

Q:;What’s your payment terms?

A:;T/T,; L/C,; Western Union,; Money Gram,; are available for us.;

Q:;Delivery time for my order?

A:;Within 7-15 working days for your sample order; 20 working days for your bulk order( It depends on the models and quantity you are going to order);.;

Address: Room. 3902-2 TianAn CHINAMFG Town No. 228 Ling Lake Avenue, New Wu District, HangZhou City, ZheJiang Province, China.

Business Type: Manufacturer/Factory, Group Corporation

Business Range: Auto, Motorcycle Parts & Accessories, Chemicals, Industrial Equipment & Components, Manufacturing & Processing Machinery

Management System Certification: ISO 9001, ISO 14001, ISO 20000, IATF16949

Main Products: Honeycomb Catalytic, Three Way Catalytic, Chemical Catalytic, Exhaust Filter, Industrial Catalytic

Company Introduction: Established in 2003, Sheung Well International Corp. Is a professional enterprise specialized in developing, manufacturing, selling automotive vehicles, Universal fuel engine and industrial three-way catalyst and converters, four-way converters. With independent intellectual property rights, its technology has been approved by ISO9001, TS16949 quality and management systems.

Sheung Well is an all-round designer and manufacturer who has a innovative and quality managing team mainly consists of doctorates and masters. Based on its cutting edge technology, rich experience and modern production and quality management skills, CHINAMFG is providing customers with first-class products and services.

Oriented in market, with innovation as its soul, centralized in serving the society, CHINAMFG lays emphasis on developing technology and products of controlling Exhaust emissions and other industrial catalysts. By providing customers with technology and supports of new products, it is committed to becoming the word-class all-around enterprise in catalyst circle from home and abroad.

What is the cost of installing a regenerative thermal oxidizer?

The cost of installing a regenerative thermal oxidizer (RTO) can vary significantly depending on several factors. These factors include the size and capacity of the RTO, the specific requirements of the application, site conditions, and any additional customization or engineering needed. However, it’s important to note that RTOs are generally considered a significant capital investment due to their complex design and high-performance capabilities.

Here are some cost considerations associated with installing an RTO:

• RTO Size and Capacity: The size and capacity of the RTO, typically measured in terms of exhaust flow rate and pollutant concentration, are important cost factors. Larger RTOs capable of handling higher exhaust volumes and pollutant concentrations generally have higher upfront costs compared to smaller units.
• Engineering and Customization: The engineering and customization requirements for integrating the RTO into the existing industrial process can impact the installation cost. This includes factors such as ductwork modifications, electrical connections, and any necessary process integration to ensure proper functioning of the RTO within the overall system.
• Site Preparation: The site where the RTO will be installed may require preparation to accommodate the equipment. This can involve constructing foundations, providing adequate space for the RTO and associated components, and ensuring proper access for installation and maintenance.
• Auxiliary Systems and Equipment: In addition to the RTO itself, there may be auxiliary systems and equipment required for effective operation. This can include pre-treatment systems, such as scrubbers or filters, heat recovery units, monitoring and control systems, and stack emissions monitoring equipment. The cost of these additional components should be considered in the overall installation cost.
• Installation Labor and Equipment: The cost of labor and equipment required for the installation process, including crane services and specialized contractors, should be factored into the overall cost. The complexity of the installation and any specific site challenges can influence these costs.
• Permits and Compliance: Obtaining necessary permits and complying with regulatory requirements can involve additional costs. This includes fees for environmental permits, engineering studies, emissions testing, and compliance documentation.

Due to the many variables involved, it is challenging to provide a specific cost range for installing an RTO. It is recommended to consult with reputable RTO manufacturers or engineering firms, who can assess the specific requirements of the application and provide detailed cost estimates based on the project scope.

Can regenerative thermal oxidizers be used for treating emissions from paint booths?

Yes, regenerative thermal oxidizers (RTOs) can be effectively used for treating emissions from paint booths. Paint booths generate volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) during the painting process, which need to be controlled to comply with environmental regulations and ensure air quality. Here are some key points regarding the use of RTOs for treating emissions from paint booths:

• Emission Control: RTOs are designed to achieve high destruction efficiencies for VOCs and HAPs. These pollutants are oxidized within the RTO at high temperatures, typically above 95% efficiency, converting them into carbon dioxide (CO₂) and water vapor. This ensures effective control and reduction of emissions from the paint booth.
• Paint Booth Compatibility: RTOs can be integrated into the exhaust system of paint booths, capturing and treating the emissions before they are released into the atmosphere. The RTO is typically connected to the exhaust stack of the paint booth, allowing the VOC-laden air to pass through the oxidizer for treatment.
• Thermal Capacity: Paint booth emissions can vary in terms of flow rate, temperature, and concentration of VOCs. RTOs are designed to handle a wide range of operating conditions and can accommodate high flow rates and elevated temperatures. The system’s thermal capacity ensures effective treatment of emissions from paint booths, even during peak production periods.
• Heat Recovery: RTOs incorporate heat exchange systems that allow for the recovery and reuse of thermal energy. The heat exchangers within the RTO capture the heat from the outgoing exhaust gases and transfer it to the incoming process air or gas stream. This heat recovery process improves the overall energy efficiency of the system and reduces the need for additional fuel consumption.
• Compliance with Regulations: Paint booth emissions are subject to regulatory requirements for air quality and emissions control. RTOs are capable of achieving the necessary destruction efficiencies and can help paint booth operators comply with environmental regulations. The use of RTOs demonstrates a commitment to sustainable practices and responsible management of air emissions.

It is important to note that the specific design and configuration of the RTO, as well as the characteristics of the paint booth emissions, should be considered when implementing an RTO for a paint booth application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the proper sizing, integration, and performance requirements for treating emissions from paint booths.

In summary, RTOs are a suitable and effective technology for treating emissions from paint booths, providing high destruction efficiencies, compatibility with paint booth exhaust systems, thermal capacity for varying operating conditions, heat recovery, and compliance with environmental regulations.

What are the key components of a regenerative thermal oxidizer?

A regenerative thermal oxidizer (RTO) typically consists of several key components that work together to achieve effective air pollution control. The main components of an RTO include:

• 1. Combustion Chamber: The combustion chamber is where the oxidation of the pollutants takes place. It is designed to withstand high temperatures and house the ceramic media beds that facilitate heat exchange and VOC destruction. The combustion chamber provides a controlled environment for the combustion process to occur efficiently.
• 2. Ceramic Media Beds: Ceramic media beds are the heart of an RTO. They are filled with structured ceramic materials that act as a heat sink. The media beds alternate between the inlet and outlet sides of the RTO, allowing for efficient heat transfer. As the VOC-laden air passes through the media beds, it is heated by the stored heat from the previous cycle, promoting combustion and VOC destruction.
• 3. Valves or Dampers: Valves or dampers are used to direct the airflow within the RTO. They control the flow of the process air and the direction of the exhaust gases during the different phases of operation, such as the heating, combustion, and cooling cycles. Proper valve sequencing ensures optimal heat recovery and VOC destruction efficiency.
• 4. Burner System: The burner system provides the necessary heat to raise the temperature of the incoming process air to the required combustion temperature. It typically uses natural gas or another fuel source to generate the heat energy needed for the destruction of VOCs. The burner system is designed to provide stable and controlled combustion conditions within the RTO.
• 5. Heat Recovery System: The heat recovery system enables energy efficiency in an RTO. It captures and preheats the incoming process air by utilizing the heat energy from the outgoing exhaust stream. The heat exchange occurs between the ceramic media beds, allowing for significant energy savings and reducing the overall operating costs of the RTO.
• 6. Control System: The control system of an RTO monitors and regulates the operation of various components. It ensures proper valve sequencing, temperature control, and safety interlocks. The control system optimizes the performance of the RTO, maintains the desired destruction efficiency, and provides necessary alarms and diagnostics for efficient operation and maintenance.
• 7. Stack or Exhaust System: The stack or exhaust system is responsible for releasing the treated and cleaned gases into the atmosphere. It may include a stack, ductwork, and any necessary emission monitoring equipment to ensure compliance with environmental regulations.

These key components work together in a coordinated manner to provide efficient air pollution control in a regenerative thermal oxidizer. Each component plays a critical role in achieving high VOC destruction efficiency, energy recovery, and compliance with environmental standards.

editor by CX 2024-04-03