China manufacturer Rto Regenerative Thermal Oxidizer

Basic Info.

Model NO.

Amazing RTO

유형

Incinerator

High Efficiency

100

Energy Saving

100

Low Maintenance

100

Easy Operation

100

Trademark

Bjamazing

Transport Package

Overseas

Specification

111

Origin

China

HS Code

2221111

Product Description

RTO

재생 열 산화 장치

Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;

RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc

Regenerative Thermal Oxidizer,; Regenerative Thermal Oxidizer,; Regenerative Thermal Oxidizer,;  Thermal Oxidizer,; Thermal Oxidizer,; Thermal Oxidizer,; oxidizer,; oxidizer,; oxidizer,; incinerator,; incinerator,; incinerator,; waste gas treatment,; waste gas treatment,; waste gas treatment,; VOC treatment,; VOC treatment,; VOC treatment,; RTO,; RTO,; RTO,; Rotary RTO,; Rotary RTO,; Rotary RTO,; Chamber RTO,; Chamber RTO,; Chamber RTO

Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

Do regenerative thermal oxidizers require continuous monitoring and control?

Yes, regenerative thermal oxidizers (RTOs) typically require continuous monitoring and control to ensure optimal performance, efficient operation, and compliance with environmental regulations. Monitoring and control systems are essential components of an RTO that enable real-time tracking of various parameters and facilitate adjustments to maintain reliable and effective operation.

Here are some key reasons why continuous monitoring and control are important for RTOs:

• Performance Optimization: Continuous monitoring allows operators to assess the performance of the RTO in real-time. Parameters such as temperature, pressure, flow rates, and pollutant concentrations can be monitored to ensure that the RTO is operating within the desired range for optimal efficiency and pollutant destruction.
• Compliance Assurance: Continuous monitoring and control help ensure compliance with environmental regulations and emission limits. By monitoring pollutant concentrations before and after the RTO, operators can verify that the system is effectively reducing emissions to meet regulatory requirements. Monitoring systems can also generate data logs and reports that can be used for compliance reporting purposes.
• Fault Detection and Diagnostics: Continuous monitoring allows for early detection of any malfunctions or deviations from normal operating conditions. By monitoring key parameters, operators can identify potential issues, such as sensor failures, valve malfunctions, or air leaks, and take corrective actions promptly. This proactive approach helps minimize downtime, optimize performance, and prevent potential safety hazards.
• Process Optimization: Monitoring and control systems provide valuable data that can be used to optimize the overall industrial process. By analyzing the data collected from the RTO, operators can identify opportunities for process improvements, energy savings, and operational efficiencies.
• Alarm and Safety Systems: Continuous monitoring enables the implementation of alarm and safety systems. If any parameter exceeds predefined thresholds or if critical malfunctions occur, the monitoring system can trigger alarms and alerts to notify operators and initiate appropriate response actions to mitigate risks.

Monitoring and control systems for RTOs typically include sensors, data acquisition systems, programmable logic controllers (PLCs), human-machine interfaces (HMIs), and specialized software. These systems provide real-time data visualization, historical data analysis, and remote access capabilities for effective monitoring and control of the RTO.

Overall, continuous monitoring and control are vital for ensuring the reliable and efficient operation of RTOs, optimizing performance, maintaining compliance, and facilitating proactive maintenance and process improvements.

What are the typical construction materials used in regenerative thermal oxidizers?

Regenerative thermal oxidizers (RTOs) are constructed using various materials that can withstand the high temperatures, corrosive environments, and mechanical stresses encountered during operation. The choice of materials depends on factors such as the specific design, process conditions, and the types of pollutants being treated. Here are some typical construction materials used in RTOs:

• Heat Exchangers: The heat exchangers in RTOs are responsible for transferring heat from the outgoing exhaust gas to the incoming process air or gas stream. The construction materials for heat exchangers often include:
• Ceramic Media: RTOs commonly use structured ceramic media, such as ceramic monoliths or ceramic saddles. These materials have excellent thermal properties, high resistance to thermal shock, and good chemical resistance. Ceramic media provide a large surface area for efficient heat transfer.
• Metallic Media: Some RTO designs may incorporate metallic heat exchangers made from alloys such as stainless steel or other heat-resistant metals. Metallic media offer robustness and durability, particularly in applications with high mechanical stresses or corrosive environments.
• Combustion Chamber: The combustion chamber of an RTO is where the oxidation of pollutants takes place. The construction materials for the combustion chamber should be able to withstand the high temperatures and corrosive conditions. Commonly used materials include:
• Refractory Lining: RTOs often have refractory lining in the combustion chamber to provide thermal insulation and protection. Refractory materials, such as high-alumina or silicon carbide, are chosen for their high-temperature resistance and chemical stability.
• Steel or Alloys: The structural components of the combustion chamber, such as the walls, roof, and floor, are typically made of steel or heat-resistant alloys. These materials offer strength and stability while withstanding the high temperatures and corrosive gases.
• Ductwork and Piping: The ductwork and piping in an RTO transport the exhaust gas, process air, and auxiliary gases. The materials used for ductwork and piping depend on the specific requirements, but commonly used materials include:
• Mild Steel: Mild steel is often used for ductwork and piping in less corrosive environments. It provides strength and cost-effectiveness.
• Stainless Steel: In applications where corrosion resistance is crucial, stainless steel, such as 304 or 316 grades, may be used. Stainless steel offers excellent resistance to many corrosive gases and environments.
• Corrosion-Resistant Alloys: In highly corrosive environments, corrosion-resistant alloys like Hastelloy or Inconel may be employed. These materials provide exceptional resistance to a wide range of corrosive chemicals and gases.
• Insulation: Insulation materials are used to minimize heat loss from the RTO and ensure energy efficiency. Common insulation materials include:
• Ceramic Fiber: Ceramic fiber insulation offers excellent thermal resistance and low thermal conductivity. It is often used in RTOs to reduce heat loss and improve overall energy efficiency.
• Mineral Wool: Mineral wool insulation provides good thermal insulation and sound absorption properties. It is commonly used in RTOs to reduce heat loss and enhance safety.

It is important to note that the specific materials used in RTO construction may vary depending on factors such as the process requirements, temperature range, and corrosive nature of the gases being treated. Manufacturers of RTOs typically select appropriate materials based on their expertise and the specific application.

What are the maintenance requirements for a regenerative thermal oxidizer?

Maintaining a regenerative thermal oxidizer (RTO) is essential to ensure its optimal performance, longevity, and compliance with environmental regulations. Here are some key maintenance requirements for an RTO:

• Regular Inspections: Conduct routine inspections to identify any signs of wear, corrosion, or damage to the RTO components. This includes inspecting valves, dampers, fans, combustion chambers, heat exchangers, and ceramic media beds. Inspections help detect potential issues early and allow for timely repairs or replacements.
• Cleaning and Replacement of Components: Clean or replace components as needed to maintain proper functionality. This may include cleaning clogged or fouled heat exchanger surfaces, replacing damaged or worn-out valves and dampers, and periodically replacing the ceramic media beds if they become degraded or contaminated.
• Monitoring Operating Parameters: Regularly monitor and record operating parameters such as temperature, airflow, pressure differentials, and gas concentrations. Deviations from normal operating ranges can indicate potential problems or inefficiencies that require attention.
• Calibration of Instruments: Calibrate instruments and sensors used for monitoring and control purposes to ensure accurate measurement of parameters such as temperature, pressure, and flow rates. Proper calibration helps maintain reliable and precise operation of the RTO.
• Cleaning of Heat Recovery System: Clean the heat recovery system, including the heat exchanger surfaces, to remove any accumulated particulate matter or fouling. This ensures efficient heat transfer and prevents the buildup of deposits that can reduce the RTO’s performance.
• Compliance with Safety Standards: Adhere to safety standards and guidelines for working with the RTO. This includes proper lockout/tagout procedures during maintenance activities, wearing appropriate personal protective equipment, and following safety protocols to minimize risks to personnel and equipment.
• Documentation and Record-Keeping: Maintain comprehensive records of maintenance activities, inspections, repairs, and any modifications made to the RTO. Documentation helps track the equipment’s history, aids in troubleshooting, and provides a record of compliance with regulatory requirements.

It’s important to note that the specific maintenance requirements may vary depending on the RTO manufacturer’s recommendations, the design of the system, the operating conditions, and applicable regulatory requirements. Following the manufacturer’s guidelines, conducting regular inspections, and implementing a proactive maintenance program tailored to the specific RTO are crucial for ensuring its reliable operation and longevity.

editor by Dream 2024-05-07