RTO for Printing and After-Sales Service

Introducción

Regenerative Thermal Oxidizers (RTOs) are commonly used in the printing industry for air pollution control. RTOs are designed to destroy the harmful volatile organic compounds (VOCs) emitted during the printing process. The use of RTOs not only ensures compliance with air quality regulations but also provides energy savings through heat recovery. In this article, we will explore the various aspects of RTOs for printing and after-sales service.

How RTOs Work

RTOs work by utilizing the principle of thermal oxidation. The VOC-laden air is first preheated in the heat exchanger before entering the combustion chamber. Inside the combustion chamber, the VOCs are oxidized at high temperatures (>815¡ãC) in the presence of oxygen, which converts them into carbon dioxide and water vapor. The hot, clean air is then cooled down in the heat exchanger before being released into the atmosphere. The heat exchanger allows for heat recovery, which can be utilized in other parts of the printing process, such as drying.

Benefits of RTOs for Printing

RTOs provide several benefits to the printing industry, including:

• Compliance with air quality regulations: RTOs are designed to remove up to 99% of VOCs from the air, ensuring compliance with local air quality regulations.
• Energy savings: RTOs can recover up to 95% of the heat generated during the oxidation process, making them an energy-efficient option for air pollution control.
• Improved worker safety: RTOs help to reduce the emission of harmful VOCs, which can improve the safety and health of workers in the printing industry.
• Reduced operating costs: RTOs have low operating costs and require minimal maintenance, making them a cost-effective solution for air pollution control.

After-Sales Service for RTOs

After-sales service is a critical aspect of the RTOs’ life cycle. Proper maintenance is essential to ensure that the RTOs operate efficiently and effectively. After-sales service for RTOs includes:

• Regular inspections: Regular inspections are necessary to identify any potential issues with the RTOs before they become major problems. Inspections should be conducted at least once a year to ensure that the RTOs are functioning correctly.
• Cleaning: Cleaning the RTOs is essential to remove any build-up that may affect their performance. Cleaning should be conducted at least twice a year or more frequently if required.
• Replacement of components: Replacement of damaged or worn-out components is necessary to ensure that the RTOs operate efficiently. Regular replacement of components, such as insulation, valves, and motors, can help to prevent breakdowns and ensure that the RTOs function correctly.
• Upgrades and retrofits: Upgrades and retrofits can help to improve the efficiency and performance of the RTOs. Upgrades such as improved control systems and retrofits such as heat recovery can help to reduce energy consumption and operating costs.

RTOs in SBS Industry

RTOs are also used in the Solid Bleached Sulfate (SBS) industry. SBS is widely used in the packaging industry, and its production involves the emission of VOCs. RTOs are effective in controlling the emissions from SBS production. The use of RTOs in the SBS industry provides similar benefits to those in the printing industry, including compliance with air quality regulations and energy savings.

Conclusión

RTOs are a highly effective solution for air pollution control in the printing industry. They provide several benefits, including compliance with air quality regulations, energy savings, and improved worker safety. Proper after-sales service is essential to ensure that the RTOs operate efficiently and effectively. RTOs are also effective in the SBS industry, providing similar benefits to those in the printing industry.

Presentación de la empresa

We are a high-end equipment manufacturing enterprise specializing in comprehensive treatment of volatile organic compounds (VOCs) exhaust gas and carbon reduction and energy-saving technologies. Our company possesses four core technologies: thermal energy, combustion, sealing, and self-control. We have the capabilities for temperature field simulation, air flow field simulation modeling, ceramic heat storage material performance, molecular sieve adsorption material selection, and VOCs organic substance high-temperature incineration oxidation experimental testing.

Team Advantages

We have established an RTO technology research and development center and waste gas carbon reduction engineering technology center in Xi’an, as well as a 30,000 square meter production base in Yangling. We are a leading manufacturer of RTO equipment and molecular sieve rotary wheel equipment worldwide. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Institute). We currently have over 360 employees, including more than 60 research and development technical backbones, including 3 senior engineers and 6 senior engineers with Thermodynamics Ph.D., 47 of whom hold doctoral degrees.

Core Products

Our core products include the rotary valve type heat storage oxidation incinerator (RTO) and molecular sieve adsorption concentration rotary wheel. Combined with our expertise in environmental protection and thermal energy system engineering, we can provide customers with comprehensive solutions for industrial exhaust gas treatment, carbon reduction, and thermal energy utilization under various operating conditions.

Certifications, Patents, and Honors

• Intellectual Property Management System Certification
• Quality Management System Certification
• Environmental Management System Certification
• Construction Enterprise Qualification
• High-tech Enterprise
• Patent for Rotary Valve of Rotary Heat Storage Oxidation Furnace
• Patent for Rotary Wing Heat Storage Incineration Equipment
• Patent for Disc Zeolite Rotary Wheel

Choosing the Right RTO Equipment

• Determine the exhaust gas characteristics
• Understand local regulations and emission standards
• Evaluate energy efficiency
• Consider operation and maintenance
• Budget and cost analysis
• Select the appropriate RTO type
• Consider environmental and safety factors
• Performance testing and verification

Service Process

• Preliminary consultation, on-site inspection, and needs analysis
• Solution design, simulation and review
• Customized production, quality control, and factory testing
• On-site installation, commissioning, and training services
• Regular maintenance, technical support, and spare part supply

We are a one-stop solution provider with a professional team that tailor-made RTO solutions for our customers.

Autor: Miya