What are the key components of RTO for Industria de bobinas impermeables?

1. Regenerative Thermal Oxidizer (RTO)

The Regenerative Thermal Oxidizer (RTO) is an essential component in the waterproof coil industry. It is a pollution control device that uses high temperatures to oxidize volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) emitted during the production process.

2. Combustion Chamber

The combustion chamber is where the VOCs and HAPs are burned at high temperatures. It is designed to provide a controlled environment for the oxidation process and maximize the destruction of pollutants.

3. Heat Exchanger

The heat exchanger is responsible for capturing and transferring heat energy from the exhaust gases to the incoming process air. This energy recovery system reduces the overall energy consumption of the RTO and improves its efficiency.

4. Ceramic Media Beds

The ceramic media beds act as thermal storage units within the RTO. They are filled with structured ceramic materials that absorb and store heat during the combustion phase. This stored heat is then released during the following heating phase, reducing the need for additional fuel.

5. Valves and Dampers

Valves and dampers control the direction of the airflow within the RTO system. They help maintain proper gas flow rates, ensure efficient heat transfer, and optimize the combustion process.

6. PLC Control System

A Programmable Logic Controller (PLC) control system is used to monitor and control the various components and processes of the RTO. It ensures the system operates within specified parameters and allows for adjustments to optimize performance.

7. Burner System

The burner system is responsible for providing the necessary heat for the oxidation process. It is designed to efficiently burn fuel and generate the required high temperatures for pollutant destruction.

8. Stack and Emission Monitoring System

The stack is where the cleaned exhaust gases exit the RTO system. An emission monitoring system is installed to measure and monitor the pollutant levels in the stack emissions, ensuring compliance with environmental regulations.

Presentación de la empresa

We are a high-end equipment manufacturing and technology enterprise, specializing in comprehensive treatment of volatile organic compounds (VOCs) exhaust gas and carbon reduction energy-saving technology. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace 6th Institute), with more than 60 R&D technicians, including 3 senior engineers and 16 senior engineers. We possess four core technologies in thermal energy, combustion, sealing, and automatic control. Additionally, we have the capability for temperature field simulation, air flow field simulation modeling, ceramic heat storage material performance, molecular sieve adsorption material selection, and VOCs organic high-temperature incineration and oxidation experimental testing. Our company has established RTO technology R&D center and exhaust gas carbon reduction engineering technology center in the ancient city of Xi’an, as well as a 30,000m19 production base in Yangling. The sales volume of our RTO equipment is leading globally.

Plataformas de investigación y desarrollo

• High Efficiency Combustion Control Technology Experimental Platform: This platform is dedicated to researching and developing advanced combustion control technologies to improve the efficiency of VOCs treatment.
• Molecular Sieve Adsorption Performance Experimental Platform: This platform aims to optimize the selection and performance testing of molecular sieve adsorption materials for VOCs removal.
• Plataforma experimental de tecnología de almacenamiento de calor cerámico de alta eficiencia: This platform focuses on developing efficient ceramic heat storage materials and technologies for waste heat recovery.
• Plataforma experimental de recuperación de calor residual a temperaturas ultra altas: This platform is dedicated to the research and development of technologies for recovering waste heat at ultra-high temperatures.
• Plataforma experimental de tecnología de sellado de fluidos gaseosos: This platform specializes in the development and testing of advanced sealing technologies for gaseous fluids.

Patentes y honores

In terms of core technologies, we have applied for a total of 68 patents, including 21 invention patents. Our patent technologies cover key components. Currently, we have been granted 4 invention patents, 41 utility model patents, 6 design patents, and 7 software copyrights.

Capacidad de producción

• Línea de producción automática de granallado y pintura de placas y perfiles de acero: This production line is equipped for automatic shot blasting and painting of steel plates and profiles.
• Línea de producción de granallado manual: This production line is designed for manual shot blasting of various products.
• Equipos de eliminación de polvo y protección ambiental: We specialize in the production of dust removal and environmental protection equipment.
• Automatic Spray Painting Booth: Our company manufactures automatic spray painting booths for efficient and precise painting applications.
• Sala de secado: We provide high-quality drying rooms for different industrial applications.

Cooperate with Us

We invite you to collaborate with us and benefit from the following advantages:

• 1. Advanced VOCs exhaust gas treatment technology.
• 2. Cutting-edge carbon reduction and energy-saving solutions.
• 3. Expertise from a team with a background in aerospace research.
• 4. Comprehensive range of research and development platforms.
• 5. Extensive portfolio of patents and honors for core technologies.
• 6. Large-scale production capacity for various equipment.

Autor: Miya