What are the maintenance records required for a thermal oxidizer system?

1. Daily Inspection and Log

– Check the temperature and pressure readings.
– Inspect the flame and pilot stability.
– Record any abnormal observations.
– Monitor the control panel for any alarms or errors.

2. Routine Cleaning and Lubrication

– Clean all equipment surfaces and remove any debris or buildup.
– Lubricate moving parts as per manufacturer’s recommendations.
– Inspect and clean the burner assembly.
– Clean or replace filters and media as needed.

3. Calibration and Testing

– Calibrate temperature and pressure sensors regularly.
– Conduct stack testing to measure emissions and ensure compliance.
– Test the performance of the safety interlock system.
– Verify the accuracy of the control system settings.

4. Inspection of Combustion Chamber and Ductwork

– Inspect the combustion chamber for signs of corrosion or damage.
– Check the integrity of the refractory lining.
– Examine the ductwork for leaks or blockages.
– Clean the heat exchanger surfaces.

5. Monitoring and Analyzing Data

– Record operating parameters such as flow rates and temperatures.
– Analyze data trends to identify potential issues or inefficiencies.
– Monitor energy consumption and optimize system performance.
– Keep track of maintenance activities and their impact on system operation.

6. Regular Instrumentation Inspection

– Inspect and calibrate gas analyzers and sensors.
– Check the integrity of the flame detection system.
– Verify the functioning of temperature and pressure transmitters.
– Inspect and maintain the control valves and actuators.

7. Annual Preventive Maintenance

– Engage in a comprehensive inspection by a qualified technician.
– Clean and service the burner and combustion system.
– Replace worn-out components and perform necessary repairs.
– Conduct a thorough safety check and inspection of all electrical connections.

8. Documentation and Record-Keeping

– Maintain a detailed record of all maintenance activities.
– Keep track of any replacement parts or repairs performed.
– Document any abnormalities or deviations from standard operation.
– Retain records of emissions testing and compliance documentation.

Presentación de la empresa

We are a high-tech enterprise specializing in the comprehensive treatment of volatile organic compound (VOC) exhaust gas and carbon reduction and energy-saving technologies. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Academy). We have more than 60 research and development technicians, including 3 senior engineers and 16 senior engineers. We possess four core technologies in thermal energy, combustion, sealing, and control, as well as capabilities in temperature field simulation, air flow field simulation modeling, ceramic heat storage material performance, molecular sieve adsorbent material selection, and VOC high-temperature incineration and oxidation experimental testing. We have established an RTO technology R&D center and exhaust gas carbon reduction engineering technology center in the ancient city of Xi’an, and a 30,000 square meter production base in Yangling, where our RTO equipment has leading global sales volume.

Plataformas de investigación y desarrollo

• Plataforma de prueba de tecnología de control de combustión eficiente:

Our efficient combustion control technology test platform is equipped with state-of-the-art equipment and instruments to simulate and analyze the combustion process. It enables us to optimize combustion efficiency and reduce emissions.

• Plataforma de prueba de eficiencia de adsorción de tamiz molecular:

The molecular sieve adsorption efficiency test platform allows us to evaluate the performance of different molecular sieve materials in adsorbing VOCs. This helps us in selecting the most suitable adsorbent materials for our VOC treatment systems.

• Plataforma de prueba de tecnología de almacenamiento de calor cerámico eficiente:

With our efficient ceramic heat storage technology test platform, we can evaluate the performance and heat storage capacity of various ceramic materials. This ensures the effective utilization of heat energy in our systems.

• Plataforma de prueba de recuperación de calor residual a temperaturas ultra altas:

Our ultra-high temperature waste heat recovery test platform allows us to explore innovative methods for recovering and utilizing waste heat generated during the treatment process. This helps in improving overall energy efficiency.

• Plataforma de prueba de tecnología de sellado de fluidos gaseosos:

Our gaseous fluid sealing technology test platform is dedicated to researching and developing advanced sealing solutions to minimize leakage and maintain system integrity.

Patentes y honores

• In terms of core technologies, we have filed 68 patents, including 21 invention patents, covering key components. Currently, we have been authorized with 4 invention patents, 41 utility model patents, 6 design patents, and 7 software copyrights.

Capacidad de producción

• Línea de producción automática de granallado y pintura de placas y perfiles de acero:

Our steel plate and profile automatic shot blasting and painting production line ensures high-quality surface treatment for the components used in our equipment. This enhances durability and corrosion resistance.

• Línea de producción de granallado manual:

The manual shot blasting production line allows for precise surface treatment of smaller components, ensuring their quality and performance.

• Equipos de eliminación de polvo y protección ambiental:

We have the capability to design and manufacture various dust removal and environmental protection equipment to meet specific customer requirements.

• Cabina de pintura automática:

Our automatic painting booth is equipped with advanced technology to provide a high-quality and uniform coating for our products, ensuring excellent appearance and protection.

• Sala de secado:

Our drying room guarantees the proper drying and curing of painted components, facilitating the overall production process and ensuring product quality.

Collaborate with Us

We invite you to collaborate with us and benefit from our expertise in VOC exhaust gas treatment and carbon reduction technologies. By choosing us, you will enjoy the following advantages:

• Advanced R&D capabilities and a team of experienced engineers
• Cutting-edge technologies and state-of-the-art equipment
• Proven track record with a global leading market share
• A strong portfolio of patents and honors
• Customized solutions tailored to your specific needs
• High-quality production processes and reliable after-sales service

Autor: Miya