What are the environmental testing methods for a thermal oxidizer system?

1. Emission Sampling

Emission sampling is an essential environmental testing method for a thermal oxidizer system. It involves collecting samples of the gases and particulate matter being emitted from the system. This sampling is typically done at the stack or exhaust outlet, where the emissions are released into the atmosphere. The collected samples are then analyzed in a laboratory to determine the concentration of various pollutants, such as volatile organic compounds (VOCs) and hazardous air pollutants (HAPs).

2. Continuous Emission Monitoring

Continuous emission monitoring is another important method for evaluating the environmental performance of a thermal oxidizer system. It involves the use of specialized monitoring instruments installed at the exhaust outlet. These instruments continuously measure and record the concentration of various pollutants in real-time. The data collected can be used to assess compliance with regulatory emission limits and identify any deviations or abnormalities in the system’s operation.

3. Stack Testing

Stack testing is a comprehensive method for evaluating the overall performance of a thermal oxidizer system. It involves conducting a series of tests to measure the emissions, flow rate, temperature, and other parameters at the stack or exhaust outlet. The collected data is then analyzed to assess the system’s compliance with environmental regulations and determine its efficiency in pollutant removal. Stack testing is often conducted periodically to ensure ongoing compliance and optimal performance.

4. Efficiency Testing

Efficiency testing is focused on assessing the thermal oxidizer system’s ability to effectively destroy pollutants. It involves measuring the destruction efficiency of the system, which represents the percentage of pollutants that are effectively destroyed during the combustion process. This testing is typically done by introducing known concentrations of test pollutants into the system and measuring the concentration of pollutants before and after the combustion process. The efficiency is calculated based on the reduction in pollutant concentration.

5. Leak Testing

Leak testing is crucial for identifying any potential leaks or fugitive emissions from a thermal oxidizer system. It involves pressurizing the system with a tracer gas, such as helium, and then using specialized equipment to detect any leaks. The presence of the tracer gas indicates a leak, which can then be located and repaired. Leak testing helps ensure the system’s integrity and prevents the release of pollutants into the surrounding environment.

6. Noise Measurement

Noise measurement is an important aspect of environmental testing for a thermal oxidizer system. It involves measuring the noise levels generated by the system during its operation. Excessive noise can be a nuisance to nearby residents and may also indicate potential issues with the system’s components, such as malfunctioning fans or excessive vibration. Noise measurement helps identify and address any noise-related concerns, ensuring compliance with noise regulations and maintaining a safe and peaceful environment.

7. Safety Compliance Testing

Safety compliance testing is essential to ensure that the thermal oxidizer system meets all relevant safety standards and regulations. This testing includes assessing various safety aspects, such as the system’s electrical safety, fire protection measures, and compliance with hazardous area classifications. Safety compliance testing helps mitigate the risk of accidents or incidents and ensures the overall safety of the system’s operation.

8. Performance Monitoring

Performance monitoring involves continuously monitoring and analyzing the operational parameters of the thermal oxidizer system. This includes monitoring factors such as temperature, pressure, flow rate, and energy consumption. By tracking these parameters, any deviations or abnormalities in the system’s performance can be identified and rectified promptly. Performance monitoring helps optimize the system’s efficiency, reduce energy consumption, and ensure its effective operation in treating pollutants.

Company Introduction

We are a high-tech enterprise specialized in manufacturing high-end equipment for comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology. Our core technical team comes from the research institute of aerospace liquid rocket engines (Aerospace Sixth Institute); with more than 60 R&D technical personnel, including 3 senior engineers at the researcher level and 16 senior engineers. We have four core technologies of heat energy, combustion, sealing, and self-control; with the ability of temperature field simulation, air flow field simulation modeling calculation, ceramic heat storage material performance, molecular sieve adsorption material comparison, VOCs organic matter high-temperature incineration and oxidation characteristics experimental testing ability. The company has established RTO technology R&D center and waste gas carbon reduction and emission reduction engineering technology center in Xi’an, and a 30,000m108 production base in Yangling. The sales volume of RTO equipment is leading the world.

Research and Development Platform

High-Efficiency Combustion Control Technology Test Bench: Our high-efficiency combustion control technology test bench is designed to simulate real-world conditions and evaluate the performance of our combustion control technology. The test bench is equipped with advanced sensors and data acquisition systems to record and analyze test data accurately. Our test bench can test different types of combustion control technologies, including low NOx burners, fuel staging, and air staging.
Molecular Sieve Adsorption Efficiency Test Bench: The molecular sieve adsorption efficiency test bench is designed to test the effectiveness of our molecular sieve adsorption technology. The test bench is equipped with advanced sensors and data acquisition systems to record and analyze test data accurately. Our test bench can test different types of molecular sieve adsorption technologies, including zeolite molecular sieve, activated carbon molecular sieve, and silica gel molecular sieve.
High-Efficiency Ceramic Heat Storage Technology Test Bench: The high-efficiency ceramic heat storage technology test bench is designed to test the effectiveness of our ceramic heat storage technology. The test bench is equipped with advanced sensors and data acquisition systems to record and analyze test data accurately. Our test bench can test different types of ceramic heat storage technologies, including honeycomb ceramics, ceramic fiber insulation, and ceramic composite materials.
Ultra-High Temperature Waste Heat Recovery Test Bench: The ultra-high temperature waste heat recovery test bench is designed to test the effectiveness of our waste heat recovery technology. The test bench is equipped with advanced sensors and data acquisition systems to record and analyze test data accurately. Our test bench can test different types of waste heat recovery technologies, including heat pipe waste heat recovery, organic Rankine cycle waste heat recovery, and thermoelectric waste heat recovery.
Gaseous Fluid Sealing Technology Test Bench: The gaseous fluid sealing technology test bench is designed to test the effectiveness of our sealing technology. The test bench is equipped with advanced sensors and data acquisition systems to record and analyze test data accurately. Our test bench can test different types of sealing technologies, including mechanical seals, labyrinth seals, and magnetic fluid seals.

Patents and Honors

In terms of core technology, we have applied for 68 patents, including 21 invention patents, and the patent technology basically covers key components. Among them, we have been authorized: 4 invention patents, 41 utility model patents, 6 appearance patents, and 7 software copyrights.

Production Capacity

Steel Plate and Profile Automatic Shot Blasting and Painting Production Line: Our steel plate and profile automatic shot blasting and painting production line is designed to clean and paint steel plates and profiles efficiently. The production line consists of a pre-treatment system, shot blasting system, painting system, and drying system.
Manual Shot Blasting Production Line: Our manual shot blasting production line is designed to clean small steel parts efficiently. The production line consists of a shot blasting system and a dust collector system.
Dust Removal and Environmental Protection Equipment: Our dust removal and environmental protection equipment are designed to remove harmful substances from waste gas efficiently. The equipment includes bag-type dust collectors, electrostatic precipitators, and wet scrubbers.
Automatic Paint Spray Booth: Our automatic paint spray booth is designed to paint large steel parts efficiently. The paint spray booth consists of a paint spraying system, drying system, and dust collecting system.
Drying Room: Our drying room is designed to dry painted steel parts efficiently. The drying room consists of a heating system and a ventilation system.

If you are looking for a reliable partner for comprehensive treatment of VOCs waste gas and carbon reduction and energy-saving technology, please don’t hesitate to contact us. Our advantages include:

Advanced technology and equipment
Experienced R&D team
Efficient production capacity
Strict quality control
Professional after-sales service
Competitive price

Autor: Miya