What are the key components of RTO with heat recovery?

1. Combustion Chamber

The combustion chamber is an essential component of the Regenerative Thermal Oxidizer (RTO) with heat recovery. It is where the oxidation process takes place, ensuring the complete combustion of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). The combustion chamber is designed to provide high temperatures and sufficient residence time to break down these pollutants into carbon dioxide and water vapor.

2. Heat Recovery System

The heat recovery system in an RTO is responsible for capturing and reusing the thermal energy generated during the combustion process. This system typically consists of ceramic heat exchangers or beds, which alternate between absorbing and releasing heat. The captured heat is then used to preheat the incoming process air, reducing the energy consumption of the overall system.

3. Air Inlet and Outlet Ducts

The air inlet and outlet ducts play a critical role in the operation of an RTO with heat recovery. The contaminated air stream enters the system through the inlet duct, where it is directed into the combustion chamber. After undergoing the oxidation process, the clean, treated air exits through the outlet duct, ready for release into the atmosphere.

4. Control System

A well-designed control system is vital for the efficient operation of an RTO with heat recovery. It monitors and regulates various parameters such as temperature, airflow, and pressure to ensure optimal performance and compliance with environmental regulations. The control system also facilitates the automated switching of airflow between different heat exchangers, maximizing heat recovery efficiency.

5. Burner System

The burner system provides the necessary heat for the oxidation process in the combustion chamber. It is responsible for maintaining the desired temperature range for effective VOC and HAP destruction. The burner system can be fueled by natural gas, propane, or other suitable fuels, depending on the specific requirements of the application.

6. Exhaust Stack

The exhaust stack serves as the outlet for the treated air and combustion byproducts. It ensures that the clean air is safely released into the atmosphere while preventing any emissions from re-entering the facility or causing pollution. The design of the exhaust stack is crucial for maintaining proper airflow and minimizing the impact on the surrounding environment.

7. Monitoring and Diagnostic Instruments

Monitoring and diagnostic instruments are essential for continuous monitoring of the RTO’s performance and detecting any potential issues. These instruments measure key parameters such as temperature, pressure, and gas concentrations to ensure optimal operation, identify deviations from normal conditions, and facilitate timely maintenance and troubleshooting.

8. Insulation and Structural Components

Insulation and structural components are necessary to maintain the high temperatures required for the combustion process and prevent heat loss. The insulation materials help minimize energy wastage and ensure the efficient operation of the RTO. The structural components provide stability and durability, supporting the entire system’s weight and protecting it from external forces.

مقدمة عن الشركة

We are a high-tech enterprise specializing in the comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology for high-end equipment manufacturing. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Institute); it has more than 60 R&D technicians, including 3 senior engineers at the researcher level and 16 senior engineers. We have four core technologies: thermal energy, combustion, sealing, and automatic control. Additionally, we have the ability to simulate temperature fields and air flow field simulation modeling and calculation. We also have the ability to test the performance of ceramic thermal storage materials, the selection of molecular sieve adsorption materials, and the experimental testing of the high-temperature incineration and oxidation characteristics of VOCs organic matter. Our RTO technology research and development center and exhaust gas carbon reduction engineering technology center are located in the ancient city of Xi’an, and we have a 30,000m2 production base in Yangling. The production and sales volume of our RTO equipment are far ahead in the world.

منصات البحث والتطوير

• High-efficiency Combustion Control Technology Test Bench: This platform enables us to research and experiment with advanced combustion control techniques, ensuring efficient and effective waste gas treatment.
• Molecular Sieve Adsorption Efficiency Test Bench: With this platform, we investigate the adsorption efficiency of molecular sieve materials, helping us optimize the VOCs removal process.
• High-efficiency Ceramic Thermal Storage Technology Test Bench: This platform allows us to study and develop ceramic thermal storage materials, which play a crucial role in energy-saving and carbon reduction technologies.
• Ultra-high Temperature Waste Heat Recovery Test Bench: Using this platform, we explore innovative methods to recover and utilize waste heat at ultra-high temperatures, contributing to energy conservation.
• Gaseous Fluid Sealing Technology Test Bench: This platform assists us in developing and testing advanced sealing technologies for gas applications, ensuring the efficiency and reliability of our equipment.

براءات الاختراع والتكريمات

In terms of core technologies, we have applied for a total of 68 patents, including 21 invention patents. These patents cover key components and technologies. We have already been granted 4 invention patents, 41 utility model patents, 6 design patents, and 7 software copyrights.

القدرة الإنتاجية

• خط إنتاج الطلاء والتفجير التلقائي للصفائح والمقاطع الفولاذية: This production line enables efficient surface treatment for steel plates and profiles, ensuring high-quality output.
• خط إنتاج التفجير اليدوي: We have a dedicated manual shot blasting line for specialized applications, providing flexibility and precision in the production process.
• معدات إزالة الغبار وحماية البيئة: Our facility includes advanced dust removal and environmental protection equipment, meeting stringent industry standards.
• Automatic Painting Room: With our automated painting room, we ensure consistent and superior coating quality for our equipment.
• غرفة التجفيف: The drying room is equipped with state-of-the-art technology, ensuring efficient and reliable drying processes.

We invite you to collaborate with us and experience the following advantages:

1. Advanced technologies and expertise in VOCs waste gas treatment and energy-saving solutions.
2. Cutting-edge R&D platforms for continuous innovation and development.
3. A strong team of experienced engineers and technicians.
4. Industry-leading production base with high production and sales volume.
5. A comprehensive range of patents, covering key technologies and components.
6. Recognized certifications and honors, highlighting our commitment to quality and excellence.

المؤلف: ميا