China Professional Rto Regenerative Thermal Oxidizer

معلومات اساسية.

Model NO.  Amazing RTO

Type  Incinerator

Low Maintenance  100

Easy Operation 100

Energy Saving  100

High Efficiency  100

Trademark Ever-power

Transport Package  Overseas

Specification  111

Origin  China

HS Code  2221111

وصف المنتج

رتو

مؤكسد حراري متجدد

Compared with traditional catalytic combustion, direct thermal oxidizer, RTO has the merits of high heating efficiency, low operation cost, and the ability to treat large flux low concentration waste gas. When VOCs concentration is high, secondary heat recycling can be realized, which will greatly reduce the operation cost. Because RTO can preheat the waste gas by levels through a ceramic heat accumulator, which could make the waste gas be completely heated and cracked with no dead corner(treatment efficiency>99%), which reduce the NOX in the Exhausting gas, if the VOC density >1500mg/Nm3, when the waste gas reach cracking area, it has been heated up to cracking temperature by heat accumulator, the burner will be closed under this condition.

يمكن تقسيم RTO إلى نوع الغرفة والنوع الدوار وفقًا لاختلاف وضع التشغيل. يتميز النوع الدوار RTO بمزايا في ضغط النظام واستقرار درجة الحرارة ومقدار الاستثمار وما إلى ذلك.

مؤكسد حراري متجدد، مؤكسد حراري متجدد، مؤكسد حراري متجدد، مؤكسد حراري، مؤكسد حراري، مؤكسد حراري، مؤكسد حراري، مؤكسد، مؤكسد، محرقة، محرقة، محرقة، معالجة الغازات العادمة، معالجة الغازات العادمة، معالجة الغازات العادمة، معالجة المركبات العضوية المتطايرة، معالجة المركبات العضوية المتطايرة، RTO، RTO، RTO، RTO دوار، RTO دوار، RTO دوار، RTO غرفة، RTO غرفة، RTO غرفة

Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: Ever-power Pte Ltd is a thriving Hi-tech company, located in Zhejiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

تركز شركتنا على البحث والتصميم والتصنيع والتركيب والتشغيل لنظام معالجة غاز النفايات العضوية المتطايرة ومشروع تجديد وتحديث خط معالجة الفولاذ المسطح لتوفير الطاقة وحماية البيئة. يمكننا تزويد العملاء بالحلول الكاملة لحماية البيئة وتوفير الطاقة وتحسين جودة المنتج وغيرها من الجوانب.

نحن نشارك أيضًا في قطع الغيار المختلفة والمعدات المستقلة لخط طلاء الألوان، خط الجلفنة، خط التخليل، مثل الأسطوانة، المقرن، المبادل الحراري، جهاز الاسترداد، سكين الهواء، المنفاخ، اللحام، مستوي التوتر، ممر الجلد، مفصل التمدد، القص، الموصل، الخياطة، الموقد، الأنبوب المشع، محرك التروس، المخفض، إلخ.

Can regenerative thermal oxidizers be used for odor control in sewage treatment plants?

Regenerative thermal oxidizers (RTOs) are not commonly used for odor control in sewage treatment plants. While RTOs are effective in controlling gaseous pollutants, their application for odor control in wastewater treatment facilities has certain limitations and considerations.

Here are some key points to consider regarding the use of RTOs for odor control in sewage treatment plants:

• Nature of Odorous Compounds: Odors in sewage treatment plants are primarily caused by volatile organic compounds (VOCs) and sulfur compounds released during the treatment processes. RTOs are effective in treating VOCs, but they may not be specifically designed to address sulfur compounds, which can be challenging to control through thermal oxidation.
• Operating Temperature: RTOs require high operating temperatures for efficient pollutant destruction. However, the presence of sulfur compounds in sewage treatment plant emissions can lead to corrosion and fouling at elevated temperatures, potentially impacting the performance and lifespan of the RTO system.
• Complex Odor Mixture: Odors in sewage treatment plants are often complex mixtures of various compounds. RTOs are generally designed to treat specific target pollutants and may not be optimized for the treatment of the wide range of compounds present in sewage plant odors. A comprehensive odor control strategy typically involves multiple treatment techniques tailored to the specific odor profile.
• Alternative Odor Control Technologies: Sewage treatment plants typically employ a combination of dedicated odor control technologies such as biofilters, activated carbon adsorption systems, chemical scrubbers, or other specialized methods. These technologies are specifically designed for the removal of odorous compounds and are often more suitable and efficient for odor control in wastewater treatment facilities.
• الالتزام باللوائح: Odor emissions from sewage treatment plants are subject to regulatory requirements and local community sensitivities. Sewage treatment facilities need to comply with applicable regulations and implement effective odor control measures that are proven to be efficient in mitigating the specific odor issues associated with their operations.

In summary, while RTOs are effective for controlling gaseous pollutants, they are not commonly used as the primary odor control technology in sewage treatment plants. Sewage treatment facilities typically employ dedicated odor control technologies that are specifically designed for the removal of odorous compounds and can provide optimal performance and compliance with odor regulations.

Can regenerative thermal oxidizers be used for treating emissions from pharmaceutical processes?

Yes, regenerative thermal oxidizers (RTOs) can be effectively used for treating emissions from pharmaceutical processes. Pharmaceutical manufacturing processes often generate volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) that need to be controlled to comply with environmental regulations and ensure air quality. Here are some key points regarding the use of RTOs for treating emissions from pharmaceutical processes:

• التحكم في الانبعاثات: تم تصميم أجهزة الطرد المركزي لتحقيق كفاءة تدمير عالية للمركبات العضوية المتطايرة والمركبات الضارة بالبيئة. تتأكسد هذه الملوثات داخل جهاز الطرد المركزي عند درجات حرارة عالية، وعادة ما تكون أعلى من كفاءة 95%، مما يحولها إلى ثاني أكسيد الكربون (CO2)₂) and water vapor. This ensures effective control and reduction of emissions from pharmaceutical processes.
• توافق العملية: RTOs can be integrated into the exhaust systems of various pharmaceutical processes, capturing and treating the emissions before they are released into the atmosphere. The RTO is typically connected to the process equipment or exhaust stack, allowing the VOC-laden air to pass through the oxidizer for treatment.
• المرونة: RTOs offer flexibility in handling a wide range of operating conditions and pollutants. Pharmaceutical processes can vary in terms of flow rates, temperature, and composition of emissions. RTOs are designed to accommodate these variations and provide effective treatment even under fluctuating conditions.
• استعادة الحرارة: تتضمن وحدات الاسترداد الحراري أنظمة تبادل حراري تسمح باستعادة الطاقة الحرارية وإعادة استخدامها. تلتقط المبادلات الحرارية داخل وحدة الاسترداد الحراري الحرارة من غازات العادم الخارجة وتنقلها إلى تيار الهواء أو الغاز الداخل للعملية. تعمل عملية استعادة الحرارة هذه على تحسين كفاءة الطاقة الإجمالية للنظام وتقليل الحاجة إلى استهلاك وقود إضافي.
• الالتزام باللوائح: Pharmaceutical processes are subject to regulatory requirements for air quality and emissions control. RTOs are capable of achieving the necessary destruction efficiencies and can help pharmaceutical manufacturers comply with environmental regulations. The use of RTOs demonstrates a commitment to sustainable practices and responsible management of air emissions.

It is important to note that the specific design and configuration of the RTO, as well as the characteristics of the pharmaceutical emissions, should be considered when implementing an RTO for a specific application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the proper sizing, integration, and performance requirements for treating emissions from pharmaceutical processes.

In summary, RTOs are a suitable and effective technology for treating emissions from pharmaceutical processes, providing high destruction efficiencies, compatibility with various processes, flexibility in handling operating conditions, heat recovery, and compliance with environmental regulations.

كيف يعمل المؤكسد الحراري المتجدد؟

A regenerative thermal oxidizer (RTO) operates through a cyclical process that involves several key steps. Here’s a detailed explanation of how an RTO works:

1. مدخل المجمع: تدخل غازات العادم التي تحتوي على الملوثات إلى نظام RTO من خلال غرفة المدخل.

2. أسرّة المبادل الحراري: يحتوي نظام RTO على أسرّة مبادل حراري متعددة مملوءة بوسائط تخزين حرارية، عادةً مواد سيراميكية أو حشوات منظمة. يتم ترتيب أسرّة المبادل الحراري في أزواج.

3. صمامات التحكم في التدفق: صمامات التحكم في التدفق تعمل على توجيه تدفق الهواء والتحكم في اتجاه غازات العادم عبر RTO.

4. غرفة الاحتراق: يتم الآن تسخين غازات العادم الموجهة إلى حجرة الاحتراق إلى درجة حرارة عالية، تتراوح عادة بين 1400 درجة فهرنهايت (760 درجة مئوية) و1600 درجة فهرنهايت (870 درجة مئوية). ويضمن هذا النطاق من درجات الحرارة الأكسدة الحرارية الفعالة للملوثات.

5. تدمير المركبات العضوية المتطايرة: The high temperature in the combustion chamber causes the volatile organic compounds (VOCs) and other contaminants to react with oxygen, resulting in their thermal decomposition or oxidation. This process breaks down the pollutants into water vapor, carbon dioxide, and other harmless gases.

6. استعادة الحرارة: تمر الغازات الساخنة النقية الخارجة من غرفة الاحتراق عبر غرفة الخروج وتتدفق عبر أسرّة المبادل الحراري الموجودة في المرحلة المعاكسة من التشغيل. تمتص وسائط تخزين الحرارة الموجودة في الأسرّة الحرارة من الغازات الخارجة، مما يؤدي إلى تسخين غازات العادم الواردة مسبقًا.

7. تبديل الدورة: بعد فترة زمنية محددة، تقوم صمامات التحكم في التدفق بتبديل اتجاه تدفق الهواء، مما يسمح لأسرّة المبادل الحراري التي كانت تقوم بتسخين الغازات الواردة مسبقًا باستقبال الغازات الساخنة من غرفة الاحتراق. ثم تتكرر الدورة، مما يضمن التشغيل المستمر والفعال.

Advantages of a regenerative thermal oxidizer:

توفر منظمات التدريب الصناعي العديد من المزايا في مجال التحكم في تلوث الهواء الصناعي:

1. كفاءة عالية: يمكن لـ RTOs تحقيق كفاءة تدمير عالية، عادةً أعلى من 95%، وإزالة مجموعة واسعة من الملوثات بشكل فعال.

2. استعادة الطاقة: تسمح آلية استعادة الحرارة في أجهزة الاحتراق والتسخين بتوفير كبير في الطاقة. حيث يعمل التسخين المسبق للغازات الواردة على تقليل استهلاك الوقود المطلوب للاحتراق، مما يجعل أجهزة الاحتراق والتسخين والتسخين موفرة للطاقة.

3. فعالية التكلفة: على الرغم من أن الاستثمار الرأسمالي الأولي لنظام RTO يمكن أن يكون كبيرًا، فإن وفورات التكلفة التشغيلية على المدى الطويل من خلال استعادة الطاقة وكفاءة التدمير العالية تجعله حلاً فعالاً من حيث التكلفة على مدى عمر النظام.

4. الامتثال البيئي: تم تصميم منظمات تسجيل الهواء (RTOs) لتلبية لوائح الانبعاثات الصارمة ومساعدة الصناعات على الامتثال لمعايير جودة الهواء والتصاريح.

5. التنوع: يمكن لمعدات معالجة الغازات العادمة التعامل مع مجموعة واسعة من أحجام عوادم العمليات وتركيزات الملوثات، مما يجعلها مناسبة لمختلف التطبيقات الصناعية.

Overall, a regenerative thermal oxidizer operates by utilizing heat recovery, high-temperature combustion, and cyclical flow control to effectively oxidize pollutants and achieve high destruction efficiencies while minimizing energy consumption.

Regenerative Thermal Oxidizer China Manufacturers – Ever-power Pte Ltd

In the era of growing environmental concerns and a pressing need for sustainable solutions, Ever-power Pte Ltd stands at the forefront as a leading manufacturer in China specializing in comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon emission reduction. With a profound commitment to cutting-edge technology and innovation, Ever-power Pte Ltd has emerged as a high-tech enterprise with a focus on thermal energy, combustion, sealing, and automatic control technologies.

Pioneering Excellence in VOCs Waste Gas Treatment

Ever-power Pte Ltd is dedicated to delivering high-end equipment solutions that pave the way for a greener and more sustainable future. Our core mission revolves around the efficient treatment of VOCs waste gas and harnessing the power of thermal energy to reduce carbon emissions, thus mitigating the impact of industrial operations on the environment.

Four Core Competencies

Our success and reputation in the industry are built upon four pillars of expertise:

1. Thermal Energy

Ever-power Pte Ltd has harnessed the immense potential of thermal energy in addressing VOCs waste gas treatment. Our cutting-edge thermal energy systems play a pivotal role in reducing carbon emissions and enhancing energy efficiency across various industrial sectors.

2. Combustion

Regenerative combustion technology is one of our cornerstones. We have developed state-of-the-art combustion systems that efficiently and safely eliminate organic matter, contributing to a cleaner environment and meeting stringent emission standards.

3. Sealing

Precision and reliability are paramount when it comes to VOCs waste gas treatment. Our advanced sealing technology ensures airtight operations, preventing any leakage and ensuring that your industrial processes meet the highest environmental standards.

4. Automatic Control

Ever-power Pte Ltd is committed to seamless automation. Our cutting-edge automatic control systems optimize the performance of your equipment, guaranteeing energy efficiency and reducing operational costs.

Advanced Simulation and Research

To stay at the forefront of the industry, Ever-power Pte Ltd boasts advanced capabilities in temperature field simulation and airflow field simulation modeling. This empowers us to design and optimize equipment for maximum efficiency.

Furthermore, our in-depth understanding of ceramic heat storage material properties and zeolite molecular sieve adsorption materials enables us to make informed decisions for your specific needs. We specialize in VOCs experimental testing, including high-temperature combustion oxidation characteristics of organic matter.

Zeolite Molecular Sieve Adsorption Technology

Ever-power Pte Ltd is committed to continuous innovation and research in zeolite molecular sieve adsorption technology. This cutting-edge approach allows us to efficiently capture and concentrate VOCs, ensuring a more effective treatment process while minimizing environmental impact.

A Hub for Technological Advancement

Our commitment to progress extends beyond our company. Ever-power Pte Ltd has established a technology research-sharing platform, promoting common technological advancements across the industry. We believe in fostering collaboration and knowledge sharing for a greener future.

Our Expert Team

At Ever-power Pte Ltd, our most valuable asset is our team of dedicated professionals. With over 360 employees, including more than 60 R&D technicians, we have the expertise and experience to tackle the most challenging industrial waste gas treatment scenarios. Our technical backbone includes:

• 3 researcher-level senior engineers
• 6 senior engineers
• 2 Ph.D.s in thermodynamics

This remarkable team forms the foundation of our ability to innovate and deliver cutting-edge solutions to our customers.

المنتجات الأساسية

Our core products are designed to revolutionize VOCs waste gas treatment and carbon reduction:

1. Rotary Regenerative Oxidation Incinerator (RTO)

Our RTO is a pinnacle of regenerative combustion technology. It efficiently removes organic pollutants from waste gas streams, ensuring compliance with environmental regulations while minimizing energy consumption.

2. Zeolite Molecular Sieve Adsorption and Concentration Runner

Our zeolite molecular sieve adsorption technology allows for the capture and concentration of VOCs with unmatched efficiency. This not only ensures compliance but also maximizes resource utilization and reduces environmental impact.

Comprehensive Solutions for a Sustainable Future

Ever-power Pte Ltd is not just a manufacturer; we are a partner in your journey towards a sustainable and eco-friendly future. With our expertise in environmental protection and thermal energy system engineering, we offer a range of comprehensive solutions for the treatment of industrial waste gas under various working conditions and carbon reduction through thermal energy utilization.

Our commitment to innovation, research, and collaboration with industry peers ensures that we stay ahead of the curve, delivering the most advanced and efficient solutions to our valued customers.

خاتمة

In an era where environmental consciousness is paramount, Ever-power Pte Ltd stands as a beacon of hope, leading the charge in comprehensive VOCs waste gas treatment and carbon emission reduction. With our unwavering commitment to cutting-edge technology, expert team, and state-of-the-art facilities, we offer unmatched solutions for a greener and more sustainable future.

Join us in our mission to protect the environment, reduce carbon emissions, and pave the way for a brighter tomorrow. Contact Ever-power Pte Ltd today and discover how our innovative solutions can transform your industrial operations while contributing to a cleaner and healthier planet. Together, we can make a difference.

editor by CX 2023-09-08