Regenerative Thermal Oxidizer air pollution control

Регенеративный термический окислитель air pollution control

Введение

A Regenerative Thermal Oxidizer (RTO) is an air pollution control technology that is widely used in industrial applications. It is designed to reduce harmful emissions from industrial processes by converting them into less harmful substances through thermal oxidation.

RTOs are known for their high efficiency and effectiveness in controlling air pollution. They are capable of achieving high destruction efficiencies, often exceeding 99%, making them a popular choice for industries that are looking to comply with environmental regulations.

Working Principle

The working principle of an RTO involves the use of a combustion chamber, a heat recovery system, and a control system. The process begins with the introduction of polluted air into the combustion chamber.

Inside the combustion chamber, the pollutants are exposed to high temperatures, typically ranging from 800¡ãC to 1500¡ãC. At these temperatures, the pollutants undergo thermal oxidation, where they react with oxygen to form carbon dioxide and water vapor.

The hot and clean gases produced during the combustion process are then directed to a heat recovery system. This system allows the transfer of heat from the outgoing gases to the incoming polluted air, resulting in energy savings.

Advantages of RTOs

RTOs are highly efficient in destroying pollutants, ensuring compliance with emission regulations.
They offer energy savings through the use of heat recovery systems.
RTOs can handle a wide range of pollutants, including volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and odorous gases.
They have a long lifespan and require minimal maintenance.
RTOs are environmentally friendly, as they convert harmful pollutants into less harmful substances.

Applications

RTOs are used in various industries, including:

Chemical manufacturing
Petrochemical refining
Paint and coating production
Printing and packaging
Food processing
Pharmaceutical production

Заключение

Regenerative Thermal Oxidizers are a highly effective air pollution control technology used in industries to reduce harmful emissions. They work through the process of thermal oxidation, converting pollutants into less harmful substances. RTOs offer many advantages, including high efficiency, energy savings, and environmental friendliness. They have widespread applications in various industries and play a crucial role in ensuring compliance with emission regulations.

RTO Image

Введение в компанию

We are a high-tech manufacturing enterprise specializing in comprehensive control of volatile organic compounds (VOCs) exhaust gas and carbon reduction and energy-saving technologies. Our core technologies include thermal energy, combustion, sealing, and automatic control. We have the capabilities of temperature field simulation, air flow field simulation modeling, ceramic thermal storage material performance, molecular sieve adsorbent material selection, and VOCs high-temperature incineration oxidation experimental testing.

Team Advantages

We have RTO technology research and development center and waste gas carbon reduction engineering technology center in Xi’an, and a 30,000©O production base in Yangling. We are the leading manufacturer of RTO equipment and molecular sieve rotary wheel equipment in terms of production and sales volume worldwide. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Academy). We have more than 360 employees, including over 60 research and development technical backbone, including 3 senior engineers at the research fellow level, 6 senior engineers, and 21 thermodynamics doctors.

Core Products

Our core products are the rotary valve regenerative thermal oxidizer (RTO) and molecular sieve adsorption concentration rotary wheel. Combined with our own expertise in environmental protection and thermal energy system engineering technology, we can provide customers with comprehensive solutions for industrial exhaust gas control, energy utilization, and carbon reduction under various operating conditions.

Имидж компании

Сертификаты, патенты и награды

Intellectual Property Management System Certification
Quality Management System Certification
Environmental Management System Certification
Construction Industry Enterprise Qualification
High-Tech Enterprise
Patent for Rotary Valve Regenerative Thermal Oxidizer
Patent for Rotary Wheel Thermal Oxidation Equipment
Patent for Disc Molecular Sieve Rotary Wheel

Factory Image

Choosing the Right RTO Equipment

Consider the exhaust gas volume and composition
Evaluate the required destruction efficiency and outlet emission standards
Analyze the operating temperature and heat recovery requirements
Assess the available space and installation conditions
Take into account the energy consumption and operating costs

Explanations:

1. The exhaust gas volume and composition will determine the size and design of the RTO equipment, as well as the required treatment capacity.

2. The destruction efficiency and outlet emission standards need to be considered to ensure compliance with environmental regulations and achieve the desired emission control.

3. The operating temperature and heat recovery requirements will influence the selection of materials, thermal insulation, and heat exchange systems to maximize energy efficiency.

4. The available space and installation conditions will determine the layout and configuration of the RTO equipment, including considerations for access, maintenance, and safety.

5. Energy consumption and operating costs should be evaluated to choose an RTO system that balances performance and economic efficiency.

Service Process

Consultation and Assessment: Initial consultation, on-site inspection, and demand analysis
Design and Solution Development: Solution design, simulation and modeling, and solution review
Production and Manufacturing: Customized production, quality control, and factory testing
Installation and Commissioning: On-site installation, commissioning, and training services
After-Sales Support: Regular maintenance, technical support, and spare parts supply

Explanations:

1. Consultation and Assessment: We provide initial consultation to understand the customer’s requirements, conduct on-site inspections to gather necessary data, and perform a comprehensive analysis of the needs.

2. Design and Solution Development: Based on the assessment, we develop customized solutions using advanced simulation and modeling techniques. The proposed solutions undergo a rigorous review process.

3. Production and Manufacturing: We manufacture the RTO equipment according to the customized design, ensuring strict quality control measures are implemented throughout the production process. The equipment undergoes comprehensive factory testing before delivery.

4. Installation and Commissioning: Our experienced team provides on-site installation and commissioning services, ensuring proper setup and optimal performance. We also provide training to ensure the customer’s personnel are familiar with the operation and maintenance of the equipment.

5. After-Sales Support: We offer regular maintenance services to maximize the longevity and efficiency of the RTO equipment. Our technical support team is available to address any issues or provide guidance. We also supply genuine spare parts to ensure uninterrupted operation.

Автор: Мия