Direct Thermal Oxidizer System

Введение

A direct thermal oxidizer system, also known as a direct-fired thermal oxidizer, is an equipment used for the treatment of industrial air pollutants. It is a combustion-based air pollution control technology that converts hazardous air pollutants (HAPs) and volatile organic compounds (VOCs) into carbon dioxide and water vapor through high-temperature combustion.

Working Principle

• Direct система термического окислителя works by introducing the contaminated air into the system’s combustion chamber, where it is heated to a high temperature of around 700-1600¡ãF.
• The heated air is then mixed with a controlled amount of fuel and oxidizer, typically natural gas and air, respectively, to initiate the combustion reaction.
• As the contaminated air passes through the combustion chamber, it reacts with the high-energy oxidizer and fuel mixture, resulting in the destruction of the pollutants.
• The remaining combustion gases, consisting of carbon dioxide, water vapor, and other non-toxic gases, are then released into the atmosphere through the stack.

Преимущества

• Cost-Effective: Direct thermal oxidizer system is a cost-effective air pollution control technology that requires low capital and operational costs compared to other treatment options.
• Высокая эффективность уничтожения: It has a high destruction efficiency of up to 99%, making it an effective solution for the treatment of HAPs and VOCs.
• Low Maintenance: The system has low maintenance requirements and is easy to operate, making it a popular choice among industrial facilities.
• Flexible Design: The system can be customized to meet the specific needs of different industries and applications, making it a versatile air pollution control technology.

Applications

Direct thermal oxidizer system is commonly used in various industrial applications, including:

• Chemical manufacturing
• Petrochemical refining
• Paint and coating operations
• Printing and packaging
• Food processing
• Pharmaceutical manufacturing

Design Considerations

The design of a direct thermal oxidizer system should take into account several factors to ensure optimal performance, including:

• Temperature: The system should be designed to achieve the required operating temperature for the destruction of the pollutants.
• Residence Time: Sufficient residence time should be provided to allow for complete combustion of the pollutants.
• Flow Rate: The system should be designed to handle the required volume of contaminated air.
• Рекуперация тепла: Heat recovery systems can be added to improve the energy efficiency of the system.
• Выбор материала: The materials used in the construction of the system should be selected based on their resistance to the high temperatures and corrosive gases.

Заключение

Direct thermal oxidizer system is an effective and cost-efficient air pollution control technology that is widely used in various industrial applications. Its high destruction efficiency, low maintenance requirements, and flexible design make it a popular choice among industrial facilities for the treatment of HAPs and VOCs. The design of the system should take into account several factors to ensure optimal performance and efficiency.

Введение в компанию

We are a high-tech enterprise specializing in the comprehensive treatment of volatile organic compounds (VOCs) and carbon reduction and energy-saving technologies. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Academy). We have more than 60 research and development technicians, including 3 senior engineers and 16 senior engineers. We possess four core technologies in thermal energy, combustion, sealing, and automatic control. Additionally, we have the capability for temperature field simulation, air flow field simulation modeling, ceramic heat storage material performance, molecular sieve adsorbent material selection, and VOCs high-temperature incineration and oxidation experimental testing. With our RTO technology research and development center and waste gas carbon reduction engineering technology center in the ancient city of Xi’an, and a production base of 30,000 square meters in Yangling, our RTO equipment has the highest sales volume globally.

Платформы исследований и разработок

1. High-Efficiency Combustion Control Technology Experimental Platform:

This platform provides a comprehensive experimental environment for studying and optimizing high-efficiency combustion control technology. It enables us to develop advanced combustion control algorithms and enhance the performance of our equipment, resulting in improved energy efficiency and reduced emissions.

2. Платформа для испытания эффективности адсорбции молекулярных сит:

Through this platform, we conduct experiments to evaluate the efficiency of molecular sieve adsorbents in removing VOCs from waste gas. This helps us in selecting the most suitable adsorbent materials for our equipment, ensuring high removal efficiency and environmental friendliness.

3. High-Efficiency Ceramic Heat Storage Technology Experimental Platform:

This platform allows us to study and develop advanced ceramic heat storage materials that have excellent heat transfer and storage properties. By integrating these materials into our equipment, we can achieve efficient heat recovery and improve overall energy utilization.

4. Ultra-High Temperature Waste Heat Recovery Test Platform:

Through this platform, we explore innovative technologies for recovering waste heat at ultra-high temperatures. By utilizing this waste heat, we can further enhance the energy efficiency of our equipment and contribute to carbon reduction initiatives.

5. Gas Fluid Sealing Technology Experimental Platform:

This platform focuses on the research and development of advanced gas fluid sealing technologies. We aim to minimize leakage and ensure the reliable operation of our equipment, enhancing safety and performance.

Патенты и награды

In terms of core technologies, we have applied for a total of 68 patents, including 21 invention patents. These patents cover key components of our equipment. Currently, we have been granted 4 invention patents, 41 utility model patents, 6 design patents, and 7 software copyrights.

Производственная мощность

1. Steel Plate and Profile Automatic Shot Blasting Painting Production Line:

This production line is equipped with advanced automatic shot blasting and painting systems, ensuring the surface quality and corrosion resistance of steel plates and profiles used in our equipment. It improves the overall durability and performance of our products.

2. Линия ручной дробеструйной обработки:

Our manual shot blasting production line provides flexibility in treating smaller components and ensures a high degree of precision in surface preparation. This process significantly contributes to the overall quality and reliability of our equipment.

3. Dust Removal Environmental Protection Equipment:

We manufacture a wide range of dust removal environmental protection equipment, designed to effectively capture and remove particulate matter and other pollutants from industrial emissions. Our equipment complies with stringent environmental regulations.

4. Автоматическая покрасочная камера:

Our automatic painting booth ensures a uniform and high-quality finish for our equipment. It utilizes advanced painting technologies to achieve excellent coating adhesion and corrosion resistance, enhancing the overall appearance and durability of our products.

5. Сушильная комната:

The drying room is an essential part of our production process. It provides an optimized environment for drying and curing coatings, ensuring the highest quality and durability of our equipment.

Lastly, we would like to urge our potential clients to collaborate with us. Here are some of our advantages:

• 1. Cutting-edge technology and expertise in VOCs comprehensive treatment
• 2. High-quality and efficient RTO equipment
• 3. Extensive research and development capabilities
• 4. Proven track record of patented technologies
• 5. Sustainable solutions for carbon reduction and energy saving
• 6. Reliable production capacity and timely delivery

Автор: Мия