Thermal Oxidizer System for Oil and Gas

Thermal oxidizer systems are essential in the oil and gas industry to reduce the harmful emissions that are produced during the refining process. These systems work by breaking down the hydrocarbons in the exhaust gas through high-temperature combustion. In this article, we will explore the various components and functions of a thermal oxidizer system for oil and gas.

1. Combustion Chamber

The combustion chamber is the heart of the thermal oxidizer system, where the actual combustion of the exhaust gas takes place.
It consists of a refractory-lined chamber where the temperature can reach up to 1500¡ãC.
The high temperature causes the hydrocarbons in the exhaust gas to break down and convert into carbon dioxide and water vapor.

2. Burners

Burners are responsible for introducing fuel and air into the combustion chamber to sustain the high temperature required for the oxidation process.
The type and number of burners vary depending on the system’s size and capacity.
The burners are designed to ensure that the proper fuel/air mixture is maintained for efficient combustion.

3. Heat Exchanger

The heat exchanger is responsible for recovering the heat produced during the oxidation process and reusing it to preheat the incoming exhaust gas.
This process improves the overall energy efficiency of the system and reduces operating costs.
The heat exchanger can be designed to recover heat using different methods, such as shell and tube or plate and frame designs.

4. Control System

The control system is responsible for monitoring and adjusting the various components of the thermal oxidizer system to ensure proper operation and compliance with environmental regulations.
The control system can include various sensors, analyzers, and programmable logic controllers to monitor and regulate the system’s temperature, pressure, and emissions.
The control system can also include remote monitoring and diagnostics capabilities to facilitate maintenance and troubleshooting.

5. Dampers

Dampers are used to control the flow of exhaust gas and air throughout the system.
The dampers can be designed to maintain the proper airflow and pressure conditions required for efficient operation.
The dampers can be manually or automatically controlled, depending on the system’s design and requirements.

6. Filters

Filters are used to remove any particulate matter that may be present in the exhaust gas before it is released into the atmosphere.
The type of filter used depends on the size and nature of the particulate matter.
Filters can be designed to remove particulate matter using physical or chemical methods, such as cyclones or scrubbers.

7. Stack

The stack is the final component of the thermal oxidizer system, where the exhaust gas is released into the atmosphere.
The stack is designed to ensure that the exhaust gas is released at a sufficient height and velocity to minimize its impact on the surrounding environment.
The stack can be designed to include various features, such as rain caps, lightning protection, and corrosion-resistant materials, depending on the site-specific requirements.

8. Maintenance

Maintenance is essential for ensuring the proper operation and longevity of the thermal oxidizer system.
Maintenance tasks include regular inspections, cleaning, and replacement of components as needed.
Maintenance schedules and procedures may vary depending on the system’s design and requirements, as well as local regulations.

In conclusion, thermal oxidizer systems are a critical component of the oil and gas industry, helping to reduce harmful emissions and protect the environment. Understanding the various components and functions of these systems is essential for ensuring their proper operation and compliance with environmental regulations.

Introducere companie

We are a high-tech enterprise specializing in the comprehensive treatment of volatile organic compounds (VOCs) in waste gas and carbon reduction and energy-saving technology equipment manufacturing. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Sixth Aerospace Institute); we have more than 60 R&D technical personnel, including 3 senior engineers, and 16 senior engineers. We have four core technologies in thermal energy, combustion, sealing, and self-control; we have temperature field simulation, air flow field simulation and modeling capabilities; we have ceramic heat storage material performance, molecular sieve adsorption material comparison, VOCs organic high-temperature incineration and oxidation characteristics experimental testing capabilities. The company has established an RTO technology research and development center and a waste gas carbon reduction engineering technology center in the ancient city of Xi’an, and a 30,000m37 production base in Yangling. The sales volume of RTO equipment is leading the world.

Platformă de cercetare și dezvoltare

Our company has several R&D platforms, including:

Banc de testare cu tehnologie de control al arderii de înaltă eficiență: This test bench is mainly used to study the automatic control of combustion and the control of combustion emission pollutants. It has the advantages of high precision, good repeatability, and strong controllability.
Banc de testare a eficienței adsorbției sită moleculară: This test bench is mainly used to study the performance of molecular sieve adsorption materials and the selection of adsorption materials according to different VOCs sources.
Banc de testare cu tehnologie ceramică de stocare a căldurii de înaltă eficiență: This test bench is mainly used to study the thermal energy storage performance of ceramic materials and the optimization of the heat storage process.
Banc de testare de recuperare a căldurii reziduale la temperaturi ultra-înalte: This test bench is mainly used to study the recovery and utilization of industrial waste heat, and to test the performance of heat exchangers and heat transfer fluids at ultra-high temperatures.
Gas fluid sealing technology test bench: This test bench is mainly used to study the sealing performance of gas fluid sealing materials and the optimization of the sealing process in different environments.

Each of these test benches has undergone strict testing and has been optimized to meet the demands of industry applications.

Brevete și onoruri

Our company has applied for 68 patents in various core technologies, including 21 invention patents and 41 utility model patents. The patented technologies basically cover key components. Currently, we have been granted with 4 invention patents, 41 utility model patents, 6 appearance patents, and 7 software copyrights.

Capacitatea de producție

Our company has several production lines, including:

Automatic shot blasting and painting production line for steel plates and profiles: This production line is mainly used for surface treatment of steel plates and profiles, which can effectively remove rust and improve the adhesion of coatings.
Linie de producție de sablare manuală: This production line is mainly used for surface treatment of large and irregular workpieces, which can effectively remove rust and improve the adhesion of coatings.
Echipament pentru îndepărtarea prafului și protecția mediului: We have a complete set of dust removal and environmental protection equipment, which can effectively control the emission of pollutants during the production process.
Sala de vopsire automată: This production line is mainly used for automatic painting operations, which can effectively improve the efficiency and quality of painting.
Camera de uscare: This production line is mainly used for drying operations of painted workpieces, which can effectively improve the efficiency and quality of drying.

Each of these production lines has been tested and optimized to achieve the highest level of quality.

De ce să ne alegeți?

Our company has several advantages:

Professional team: Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Sixth Aerospace Institute), with many years of experience in the field of waste gas treatment and carbon reduction technology.
Advanced technology: Our company has a complete set of core technologies, including thermal energy, combustion, sealing, and self-control, and has the ability to simulate temperature fields and air flow fields, as well as experimental testing capabilities for ceramic heat storage materials and molecular sieve adsorption materials.
Excellent R&D platform: Our company has established several R&D platforms, including high-efficiency combustion control technology test bench, molecular sieve adsorption efficiency test bench, high-efficiency ceramic heat storage technology test bench, ultra-high temperature waste heat recovery test bench, and gas fluid sealing technology test bench, to ensure the reliability and accuracy of our research results.
Patented technology: Our company has applied for and obtained a number of patents in various core technologies, covering key components, which can effectively protect our technological innovation achievements and create value for our customers.
Strong production capacity: Our company has several advanced production lines and a complete set of dust removal and environmental protection equipment, which can effectively control the emission of pollutants during the production process and ensure the quality of our products.
Excellent customer service: We have a professional customer service team, which can provide timely and efficient services to our customers, and help them solve various problems encountered in the process of using our products.

Autor: Miya