China Standard Regenerative/Recuperative Thermal Oxidizer (RTO)

Basic Info.

Model NO.

Amazing RTO

Tip

Incinerator

Energy Saving

100

Easy for Operation

100

High Efficiency

100

Less Maintenance

100

Trademark

Bjamazing

Transport Package

Overseas Wooden

Specification

180*24

Origin

China

HS Code

8416100000

Product Description

RTO

Oxidant termic regenerativ

Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;

RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc
 

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Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

Are there any incentives or grants available for installing regenerative thermal oxidizers?

Yes, there are various incentives and grants available that can help offset the cost of installing regenerative thermal oxidizers (RTOs) and other emission control technologies. These incentives are typically offered by government agencies at the local, regional, and national levels to promote environmental sustainability, air quality improvement, and compliance with emissions regulations. However, the availability and specific details of these incentives may vary depending on the location and the specific program.

Here are some examples of incentives and grants that may be available:

• Energy Efficiency Grants: Many government agencies and utility companies offer grants and financial incentives to encourage energy efficiency measures, including the installation of energy-efficient equipment like RTOs. These grants can help offset a portion of the installation costs and may be based on factors such as energy savings, reduction in greenhouse gas emissions, or specific environmental objectives.
• Environmental Grant Programs: Some governmental organizations or environmental foundations provide grants specifically targeted at reducing emissions and improving air quality. These grants may be available for industries or businesses that invest in emission control technologies, such as RTOs, to help them comply with regulations and improve their environmental performance.
• Tax Incentives and Credits: Certain jurisdictions offer tax incentives or credits to businesses or industries that invest in environmentally friendly technologies. These incentives can significantly reduce the overall cost of installing an RTO. Examples include tax credits for energy-efficient equipment, accelerated depreciation allowances, or exemptions from sales tax on eligible equipment purchases.
• Industry-Specific Programs: Some industries or sectors may have specific grant programs or incentives tailored to their unique environmental challenges. These programs may provide financial assistance for emission control projects, including the installation of RTOs, within those industries.
• Research and Development Funding: Government agencies or research organizations often provide funding opportunities for the development and implementation of innovative emission control technologies. Businesses or research institutions involved in developing advanced RTO designs or improving RTO efficiency may be eligible for research grants or funding support.

To explore the availability of incentives and grants for installing RTOs, it is recommended to contact local environmental agencies, energy efficiency programs, or business development organizations. These entities can provide information on specific incentive programs, eligibility criteria, application procedures, and any deadlines or limitations associated with the grants.

It’s important to note that incentive programs may change over time, and their availability may depend on factors such as funding allocations and government policies. Therefore, it is advisable to stay updated with the latest information and consult with relevant authorities to determine the current incentives available for installing RTOs.

Can regenerative thermal oxidizers be remotely controlled and monitored?

Yes, regenerative thermal oxidizers (RTOs) can be remotely controlled and monitored using advanced automation and control systems. Remote control and monitoring capabilities offer several benefits in terms of operational efficiency, maintenance, and troubleshooting. Here are some key points regarding the remote control and monitoring of RTOs:

• Automation Systems: RTOs can be integrated with automation systems that enable remote control and monitoring. These systems utilize programmable logic controllers (PLCs), distributed control systems (DCS), or other similar technologies to manage and optimize the operation of the RTO.
• Remote Control: With remote control capabilities, operators can adjust and modify the operating parameters of the RTO from a central control room or even remotely through secure network connections. This allows for convenient and efficient control of the RTO, making it easier to optimize performance, adjust settings, and respond to changing process conditions.
• Remote Monitoring: Remote monitoring systems enable real-time monitoring of various parameters and performance indicators of the RTO. These systems can provide insights into the operational status, temperature profiles, gas flow rates, pressure differentials, and other critical variables. Operators can access this information remotely, allowing them to assess the system’s performance, identify potential issues, and make informed decisions.
• Alarms and Notifications: Remote monitoring systems can be programmed to generate alarms and notifications based on predefined conditions or thresholds. This allows operators to receive immediate alerts in case of deviations from normal operating conditions or the occurrence of any critical events. Prompt notifications facilitate timely response and troubleshooting, minimizing downtime and potential risks.
• Data Logging and Analysis: Remote control and monitoring systems often include data logging capabilities, which capture historical data regarding the RTO’s operation and performance. This data can be analyzed to identify trends, evaluate efficiency, and optimize the system’s operation over time. It also helps in compliance reporting and maintenance planning.
• Integration with SCADA Systems: RTOs can be integrated with supervisory control and data acquisition (SCADA) systems, which provide a centralized platform for monitoring and controlling multiple processes and equipment within a facility. Integration with SCADA systems allows for a comprehensive overview of the entire operation and facilitates coordinated control and monitoring of various systems.

It is important to ensure that the remote control and monitoring systems are implemented with appropriate cybersecurity measures to protect against unauthorized access or cyber threats. Manufacturers of RTOs often provide guidance and recommendations for implementing secure remote access to their systems.

Overall, the remote control and monitoring capabilities of RTOs enhance operational efficiency, enable proactive maintenance, and facilitate faster response times, contributing to the effective and optimized operation of the air pollution control system.

What are the key components of a regenerative thermal oxidizer?

A regenerative thermal oxidizer (RTO) typically consists of several key components that work together to achieve effective air pollution control. The main components of an RTO include:

• 1. Combustion Chamber: The combustion chamber is where the oxidation of the pollutants takes place. It is designed to withstand high temperatures and house the ceramic media beds that facilitate heat exchange and VOC destruction. The combustion chamber provides a controlled environment for the combustion process to occur efficiently.
• 2. Ceramic Media Beds: Ceramic media beds are the heart of an RTO. They are filled with structured ceramic materials that act as a heat sink. The media beds alternate between the inlet and outlet sides of the RTO, allowing for efficient heat transfer. As the VOC-laden air passes through the media beds, it is heated by the stored heat from the previous cycle, promoting combustion and VOC destruction.
• 3. Valves or Dampers: Valves or dampers are used to direct the airflow within the RTO. They control the flow of the process air and the direction of the exhaust gases during the different phases of operation, such as the heating, combustion, and cooling cycles. Proper valve sequencing ensures optimal heat recovery and VOC destruction efficiency.
• 4. Burner System: The burner system provides the necessary heat to raise the temperature of the incoming process air to the required combustion temperature. It typically uses natural gas or another fuel source to generate the heat energy needed for the destruction of VOCs. The burner system is designed to provide stable and controlled combustion conditions within the RTO.
• 5. Heat Recovery System: The heat recovery system enables energy efficiency in an RTO. It captures and preheats the incoming process air by utilizing the heat energy from the outgoing exhaust stream. The heat exchange occurs between the ceramic media beds, allowing for significant energy savings and reducing the overall operating costs of the RTO.
• 6. Control System: The control system of an RTO monitors and regulates the operation of various components. It ensures proper valve sequencing, temperature control, and safety interlocks. The control system optimizes the performance of the RTO, maintains the desired destruction efficiency, and provides necessary alarms and diagnostics for efficient operation and maintenance.
• 7. Stack or Exhaust System: The stack or exhaust system is responsible for releasing the treated and cleaned gases into the atmosphere. It may include a stack, ductwork, and any necessary emission monitoring equipment to ensure compliance with environmental regulations.

These key components work together in a coordinated manner to provide efficient air pollution control in a regenerative thermal oxidizer. Each component plays a critical role in achieving high VOC destruction efficiency, energy recovery, and compliance with environmental standards.

editor by CX 2024-03-01