China Best Sales Rto Rotary Type Regenerative Thermal Oxidizer

Basic Info.

Model NO.

Amazing RTO

Tip

Incinerator

High Efficiency

100

Energy Saving

100

Întreținere redusă

100

Easy Operation

100

Trademark

Bjamazing

Transport Package

Overseas

Specification

111

Origin

China

HS Code

2221111

Product Description

RTO

Oxidant termic regenerativ

Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;

RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc

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Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

Can a regenerative thermal oxidizer be retrofitted into an existing facility?

Yes, regenerative thermal oxidizers (RTOs) can be retrofitted into existing facilities under certain conditions. Retrofitting an RTO involves integrating the system into the existing infrastructure and process flow of the facility to control emissions from industrial processes. However, the feasibility of retrofitting an RTO depends on several factors related to the facility and the specific requirements of the application.

Here are some considerations for retrofitting an RTO into an existing facility:

• Space Availability: RTOs typically require a significant amount of physical space for installation. It’s important to assess whether the facility has adequate space to accommodate the size and layout requirements of the RTO system. This includes considering the space needed for the RTO unit itself, associated ductwork, auxiliary systems, and access for maintenance.
• Process Integration: Retrofitting an RTO involves integrating the system into the existing industrial process. This integration may require modifications to the process flow, such as rerouting ductwork, adding or modifying exhaust points, or coordinating with existing pollution control equipment. The compatibility of the RTO with the existing process and the ability to seamlessly integrate the system should be evaluated.
• Auxiliary Systems: In addition to the RTO unit, auxiliary systems may be required for effective operation and compliance. These systems can include pre-treatment equipment such as scrubbers or filters, heat recovery units, monitoring and control systems, and stack emissions monitoring equipment. The availability of space and compatibility with existing infrastructure should be considered for accommodating these auxiliary systems.
• Utility Requirements: RTOs have specific utility requirements, such as the need for natural gas or electricity for heating the combustion chamber and operating the control system. The availability and capacity of utilities at the existing facility should be assessed to ensure they can meet the demands of the RTO system.
• Structural Considerations: The structural integrity of the facility should be evaluated to determine if it can support the additional weight of the RTO and associated equipment. This assessment may involve consulting with structural engineers and considering any necessary reinforcements or modifications.
• Regulatory Compliance: Retrofitting an RTO may require obtaining permits and complying with environmental regulations. It is essential to assess the applicable regulations and ensure that the retrofit meets the necessary compliance requirements for emissions control.

It is important to consult with experienced engineering firms or RTO manufacturers who can assess the specific requirements and constraints of the facility. They can provide detailed evaluations, feasibility studies, and design recommendations for retrofitting an RTO into an existing facility. Their expertise can help ensure that the retrofit is successful, cost-effective, and compliant with environmental regulations.

Can regenerative thermal oxidizers handle high-temperature exhaust streams?

Regenerative thermal oxidizers (RTOs) are designed to handle high-temperature exhaust streams efficiently. They are capable of accommodating exhaust gases with elevated temperatures and effectively treating them for pollutant removal. Here are some key points regarding the handling of high-temperature exhaust streams in RTOs:

• Thermal Stability: RTOs are constructed using materials that can withstand high temperatures, typically ranging from 800 to 1,500 degrees Celsius (1,472 to 2,732 degrees Fahrenheit). The combustion chamber, heat exchangers, and other components are designed to maintain their structural integrity and thermal stability under these conditions.
• Heat Recovery: One of the primary advantages of RTOs is their ability to recover and reuse heat from the high-temperature exhaust streams. The heat exchangers within the RTO capture the thermal energy from the outgoing exhaust gases and transfer it to the incoming process air or gas stream. This heat recovery process improves the overall energy efficiency of the system and reduces the need for additional fuel consumption.
• Effective Combustion: RTOs are equipped with combustion chambers where the high-temperature exhaust gases are directed. In the combustion chamber, the pollutants in the exhaust stream are oxidized at high temperatures, typically above the autoignition temperature of the pollutants. This ensures effective destruction of the pollutants, even in high-temperature environments.
• Heat Exchange: RTOs utilize a regenerative heat exchange system, which allows for the efficient transfer of heat between the incoming and outgoing gas streams. The heat exchange media within the RTO alternately absorbs and releases heat, enabling the preheating of the incoming gases and cooling of the outgoing gases. This heat exchange process helps maintain the desired operating temperatures within the RTO while maximizing energy recovery.
• System Design Considerations: When handling high-temperature exhaust streams, proper system design is crucial. Factors such as the choice of materials, insulation, and thermal expansion considerations are taken into account to ensure safe and efficient operation at elevated temperatures. Additionally, temperature monitoring and control systems are implemented to maintain optimal operating conditions.

It is important to note that the specific temperature limits and capabilities of an RTO may vary depending on the design, materials used, and the specific requirements of the application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the suitability of an RTO for handling a particular high-temperature exhaust stream.

Overall, RTOs are well-suited for handling high-temperature exhaust streams, offering effective pollutant destruction, heat recovery, and energy efficiency in industrial applications.

Regenerative Thermal Oxidizer vs. Thermal Oxidizer

When comparing a regenerative thermal oxidizer (RTO) to a conventional thermal oxidizer, there are several key differences to consider:

1. Operation:

A regenerative thermal oxidizer operates using a cyclical process that involves heat recovery, while a thermal oxidizer typically operates in a continuous mode without heat recovery.

2. Heat Recovery:

One of the primary distinctions between the two systems is the heat recovery mechanism. An RTO utilizes heat exchanger beds filled with ceramic media or structured packing to recover heat from the outgoing gases and preheat the incoming gases, resulting in energy savings. In contrast, a thermal oxidizer does not incorporate heat recovery, leading to higher energy consumption.

3. Efficiency:

RTOs are known for their high destruction efficiency, typically above 95%, which enables effective removal of volatile organic compounds (VOCs) and other pollutants. Thermal oxidizers, on the other hand, may have slightly lower destruction efficiencies depending on the specific design and operating conditions.

4. Energy Consumption:

Due to the heat recovery mechanism, RTOs generally require less energy for operation compared to thermal oxidizers. The preheating of incoming gases in an RTO reduces the fuel consumption required for combustion, making it more energy-efficient.

5. Cost-effectiveness:

While the initial capital investment for an RTO can be higher than that of a thermal oxidizer due to the heat recovery components, the long-term operational cost savings through energy recovery and higher destruction efficiencies make RTOs a cost-effective solution over the lifespan of the system.

6. Environmental Compliance:

Both RTOs and thermal oxidizers are designed to meet emissions regulations and help industries comply with air quality standards and permits. However, RTOs typically offer higher destruction efficiencies, which can enhance environmental compliance.

7. Versatility:

RTOs and thermal oxidizers are both versatile in terms of handling a wide range of process exhaust volumes and pollutant concentrations. However, RTOs are often preferred for applications where high destruction efficiencies and energy recovery are critical.

Overall, the key distinctions between a regenerative thermal oxidizer and a thermal oxidizer lie in the heat recovery mechanism, energy consumption, efficiency, and cost-effectiveness. RTOs offer superior energy recovery and higher destruction efficiencies, making them an attractive option for industries that prioritize energy efficiency and environmental compliance.

editor by Dream 2024-04-23