What are the key performance indicators for a sistema oxidante térmico?

Introdução

A thermal oxidizer system is a crucial component in various industries, helping to control air pollution by treating volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). To assess the effectiveness and efficiency of a thermal oxidizer system, several key performance indicators (KPIs) are used. In this article, we will explore the important KPIs associated with a thermal oxidizer system and discuss their significance.

1. Destruction Efficiency

– Destruction Efficiency measures the percentage of VOCs and HAPs that are effectively destroyed by the thermal oxidizer system.

– It is an essential KPI as it indicates the system’s ability to convert harmful pollutants into non-hazardous byproducts.

– Factors such as residence time, temperature, and oxygen concentration influence the destruction efficiency of the thermal oxidizer system.

2. Heat Recovery Efficiency

– Heat Recovery Efficiency quantifies the system’s ability to recover and utilize waste heat generated during the oxidation process.

– It is a significant KPI as it directly impacts energy consumption and cost-effectiveness.

– Higher heat recovery efficiency results in reduced energy requirements and increased overall system efficiency.

3. Pressure Drop

– Pressure Drop measures the difference in pressure between the system’s inlet and outlet.

– It is an important KPI as excessive pressure drop can indicate clogged filters or other operational issues.

– Monitoring pressure drop helps ensure optimal airflow and system performance.

4. Response Time

– Response Time measures the system’s ability to respond quickly to changes in pollutant concentrations.

– It is a critical KPI as a faster response time allows the system to adapt to varying process conditions and maintain compliance with emission regulations.

– Factors such as sensor quality, control system design, and automation influence the response time of a thermal oxidizer system.

5. Reliability and Downtime

– Reliability and Downtime assess the system’s overall reliability and the frequency of unplanned shutdowns or maintenance requirements.

– It is a vital KPI as system downtime can result in production losses and increased operational costs.

– Monitoring reliability and minimizing downtime helps ensure continuous operation and productivity.

6. Emission Monitoring

– Emission Monitoring involves regularly measuring and analyzing the pollutants emitted from the thermal oxidizer system.

– It is a crucial KPI as it ensures compliance with environmental regulations and helps identify any potential issues or deviations.

– Sophisticated emission monitoring systems, such as continuous emissions monitoring systems (CEMS), are commonly used for accurate measurement and reporting.

7. Maintenance and Service Life

– Maintenance and Service Life refer to the frequency and quality of maintenance activities performed on the thermal oxidizer system.

– It is an important KPI as proper maintenance ensures optimal system performance, extends the system’s service life, and minimizes the risk of unexpected failures.

– Regular inspections, cleaning, and component replacements are essential for maintaining the system’s efficiency and reliability.

8. Conformidade regulatória

– Regulatory Compliance measures the system’s adherence to local, national, and international environmental regulations and emission standards.

– It is a crucial KPI as non-compliance can result in penalties, legal issues, and damage to a company’s reputation.

– Regular audits, emission testing, and documentation are necessary to ensure and demonstrate compliance.

Introdução

We are a high-tech enterprise specialized in the comprehensive management of volatile organic compounds (VOCs) waste gas and carbon reduction energy-saving technology. Our core technology team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace No. 6 Research Institute), with more than 60 research and development technical personnel, including 3 senior engineers with researcher-level and 16 senior engineers. We have four core technologies in thermal energy, combustion, sealing, and self-control, as well as capabilities in temperature field simulation, air flow field simulation modeling, ceramic thermal storage material performance, molecular sieve adsorption material comparison, VOCs organic matter high-temperature incineration oxidation characteristic experimental testing.

Our company has an RTO technology research and development center and waste gas carbon reduction engineering technology center in the ancient city of Xi’an, and a 30,000m90 production base in Yangling. The RTO equipment production and sales volume leads the world.

Plataforma de Pesquisa e Desenvolvimento

• High-efficiency combustion control technology test stand: It can accurately simulate the actual combustion environment, conduct combustion control experiments, and obtain relevant data to improve product performance.
• Bancada de teste de eficiência de adsorção por peneira molecular: The test bench can measure the adsorption efficiency of different molecular sieve adsorption materials, analyze the performance of different adsorption materials, and test the adsorption effect under different conditions.
• High-efficiency ceramic thermal storage technology test bench: The test bench can test the thermal storage capacity and heat transfer performance of different ceramic thermal storage materials, analyze the performance of different materials, and test the thermal storage effect under different conditions.
• Super high-temperature waste heat recovery test bench: The test bench can test the recovery of super high-temperature waste heat, analyze the performance of different recovery materials, and test the recovery effect under different conditions.
• Gas fluid sealing technology test bench: The test bench can test the sealing performance of different sealing materials, analyze the performance of different materials, and test the sealing effect under different conditions.

Each of our research and development platforms is essential to our product development and quality control, helping us to provide customers with high-quality environmentally-friendly equipment.

Patentes e Honrarias

In terms of core technology, we have applied for 68 patents, including 21 invention patents, which basically cover key components. Among them, 4 invention patents, 41 utility model patents, 6 appearance patents, and 7 software copyrights have been granted.

Capacidade de produção

• Steel plate and profile automatic shot blasting and spray painting production line: It adopts advanced technology, high degree of automation, and can produce high-quality steel plate and profile products.
• Linha de produção de jateamento manual: It can quickly and effectively clean the surface of the workpiece, improve the adhesion of the coating, and ensure the quality of the workpiece.
• Equipamentos de remoção de poeira e proteção ambiental: It can effectively collect and treat waste gas, dust, and other pollutants, and reduce environmental pollution.
• Automatic paint spraying room: It adopts advanced technology, high degree of automation, and can effectively control the temperature, humidity, and cleanliness of the spraying environment, and ensure the quality of the coating.
• Sala de secagem: It adopts advanced technology, high degree of automation, and can quickly and effectively dry the workpiece, improve the quality of the workpiece, and reduce energy consumption.

Our production capacity is very strong, and we can provide customers with high-quality equipment in a timely manner.

Why choose us?

• Professional R&D team: Our R&D team comes from the Aerospace Liquid Rocket Engine Research Institute and has more than 60 research and development technical personnel, with strong technical strength and rich experience.
• Advanced technology: We have four core technologies in thermal energy, combustion, sealing, and self-control, and have capabilities in temperature field simulation, air flow field simulation modeling, and other fields.
• Excellent production capacity: We have a 30,000m90 production base and advanced production equipment, which can ensure the timely delivery of high-quality equipment.
• High-quality products: Our equipment is environmentally friendly, energy-saving, and efficient, and has been recognized and praised by customers all over the world.
• Good after-sales service: We have a professional after-sales service team, which can provide customers with timely and effective after-sales service and technical support.
• Reliable quality assurance: We have a strict quality control system and have obtained a number of certifications, which can ensure the quality of the equipment.

We sincerely invite customers from all over the world to cooperate with us and create a better future together.

Autor: Miya