Yandex Metrika




thermal oxidizer system for metal finishing

sistema oxidante térmico for metal finishing

Introdução

A thermal oxidizer system is an essential component in metal finishing processes. It plays a crucial role in controlling air pollution and reducing the environmental impact of these operations. In this article, we will delve into the various aspects of the thermal oxidizer system for metal finishing, exploring its components, working principles, and benefits.

Components of a Thermal Oxidizer System

  • Combustion Chamber: The combustion chamber is where the oxidation process takes place. It provides the necessary conditions for the combustion of volatile organic compounds (VOCs) emitted during metal finishing.
  • Heat Recovery System: The heat recovery system captures and utilizes the heat generated during combustion. It improves energy efficiency and reduces operating costs.
  • Control Panel: The control panel ensures efficient and precise control of the thermal oxidizer system. It allows operators to monitor and adjust various parameters to optimize performance.
  • Stack: The stack is responsible for releasing the treated gases into the atmosphere after the combustion process.

Working Principles of a Thermal Oxidizer System

  • VOC Capture: The thermal oxidizer system collects VOCs emitted during metal finishing and directs them to the combustion chamber.
  • Combustion: Inside the combustion chamber, the VOCs are heated to a high temperature, causing them to oxidize and break down into less harmful byproducts.
  • Heat Recovery: The heat recovery system captures the heat generated during combustion and transfers it to other processes, such as preheating incoming air or water.
  • Emission Control: The treated gases are released into the atmosphere through the stack, which ensures compliance with environmental regulations by reducing harmful emissions.

Benefits of a Thermal Oxidizer System

  • Environmental Compliance: By effectively destroying VOCs, the thermal oxidizer system helps metal finishing operations comply with air quality regulations.
  • Energy Efficiency: The heat recovery system significantly improves energy efficiency by utilizing the heat generated during the oxidation process.
  • Cost Savings: The energy savings achieved through heat recovery translate into reduced operating costs for metal finishing facilities.
  • Improved Air Quality: The thermal oxidizer system plays a vital role in reducing air pollution and improving the overall air quality in the vicinity of metal finishing operations.

thermal oxidizer system for metal finishing

Conclusão

The thermal oxidizer system for metal finishing is an integral part of environmental management in this industry. Its components, working principles, and benefits contribute to both regulatory compliance and operational efficiency. By investing in a reliable thermal oxidizer system, metal finishing facilities can minimize their environmental footprint while maximizing their productivity.


Introdução da empresa

We are a high-tech enterprise specializing in the comprehensive treatment of volatile organic compounds (VOCs) and carbon reduction and energy-saving technology. Our core technology team comes from the research institute of liquid rocket engines in aerospace industry (The Sixth Academy of Aerospace Science and Technology); it has more than 60 R&D technical personnel, including 3 senior engineers and 16 senior engineers. We have four core technologies: thermal energy, combustion, sealing, and self-control, as well as the ability to simulate temperature fields and air flow fields, compare ceramic heat storage material properties and molecular sieve adsorption materials, and test the high-temperature incineration and oxidation characteristics of VOCs organic matter.

Our company has established RTO technology R&D center and waste gas carbon reduction and emission reduction engineering technology center in Xi’an, a famous city in China. We also have a production base with an area of 30,000 m3 in Yangling, Shaanxi province. The sales volume of RTO equipment ranks first in the world.

Plataforma de Pesquisa e Desenvolvimento

  • Banco de testes de tecnologia de controle de combustão eficiente: This test bench is used to simulate the complex combustion state of VOCs and verify the combustion efficiency of our equipment. We can accurately control the temperature, concentration, and flow rate of pollutants to achieve high-efficiency combustion.
  • Banco de ensaio de eficiência de adsorção por peneira molecular: Our test bench can simulate the different working conditions of molecular sieve and evaluate its adsorption capacity and selectivity. This test bench is used to optimize the material selection of molecular sieve and achieve better treatment efficiency.
  • Bancada de teste de tecnologia de armazenamento de calor cerâmico eficiente: This test bench is used to simulate the heat storage and releasing process of ceramic materials, which is the key technology to achieve energy saving. We can optimize the structure and material selection of the ceramic material through this test bench.
  • Bancada de teste de recuperação de calor residual em temperatura ultra-alta: Our test bench can simulate the high-temperature waste gas environment and recover the waste heat for reuse. This technology can achieve energy saving and emission reduction at the same time.
  • Gaseous Fluid Sealing Technology Test Bench: This test bench is used to simulate the sealing environment of our equipment and optimize the sealing structure and material selection of the equipment. We can achieve a higher sealing performance and extend the service life of the equipment through this test bench.

Patentes e Honrarias

On core technologies, we have applied for 68 patents, including 21 invention patents, and the patent technology basically covers key components. Among them, we have been authorized for 4 invention patents, 41 utility model patents, 6 appearance patents, and 7 software copyrights.

Capacidade de produção

  • Linha de produção automática de jateamento e pintura por spray de chapas e perfis de aço: This production line can automatically complete the shot blasting, painting, and drying process of steel plates and profiles, which can improve the adhesion and corrosion resistance of the coating.
  • Linha de produção de jateamento manual: This production line is used to shot blast the complex shape workpieces and achieve the same effect as the automatic production line. This production line requires more labor but is more flexible.
  • Equipamentos de remoção de poeira e proteção ambiental: Our company can provide a full range of dust removal and environmental protection equipment, including bag dust collector, cyclone dust collector, wet scrubber, etc. We can also provide customized solutions according to customer needs.
  • Automatic Spray Painting Room: Our automatic painting room can provide high-quality painting for workpieces of different shapes and sizes. The spray painting robot can adjust the spray angle, flow rate, and atomization according to the workpiece’s shape and material to achieve a uniform and beautiful coating.
  • Sala de secagem: Our drying room can provide a stable and controllable drying environment for workpieces after painting. We can control the temperature, humidity, and airflow rate to achieve a high-quality drying effect.

Por que nos escolher?

  • Tecnologia avançada: Our core technology comes from the aerospace industry, and we have many patents and honors in this field.
  • Professional R&D Team: Our R&D team has more than 60 technical personnel, including senior engineers and researchers. We have rich experience in the treatment of VOCs and carbon reduction.
  • Highly Efficient Equipment: Our RTO equipment has a high treatment efficiency and low energy consumption. It can achieve a high purification rate of more than 99.9%.
  • Flexible Solutions: We can provide customized solutions according to the customer’s needs, including equipment selection, process design, and technical support.
  • Timely After-sales Service: We provide a 24/7 after-sales service to ensure that our customers can use our equipment smoothly and efficiently.
  • Desenvolvimento sustentável: Our equipment can achieve energy saving and emission reduction, and we are committed to promoting sustainable development.

Autor: Miya
pt_BRPT