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thermal oxidizer system for laboratory exhaust

door | 19 november 2024 | Blog over thermische oxidatiesystemen

Thermal Oxidizer System for Laboratory Exhaust

Thermal oxidizer systems are vital for reducing the levels of hazardous air pollutants released into the environment by various industrial processes. One such application is laboratory exhaust, where the release of chemicals can pose a significant threat to human health and the environment. A thermal oxidizer system for laboratory exhaust is designed to heat and treat waste gases from laboratories, and convert them into less harmful substances.

How Thermal Oxidizer System Works

  • Pre-Heating the Exhaust

    • The thermal oxidizer system starts by preheating the exhaust gases, which helps in breaking down the harmful pollutants present in the stream.

  • Combustion Chamber

    • The preheated gases are then directed to the combustion chamber, where they are exposed to high temperatures ranging from 800 to 1200 degrees Celsius. The chamber has burners that provide the necessary heat energy required for the reaction to take place.

  • Reaction Time and Temperature

    • The reaction time and temperature are critical in determining the efficiency of the thermal oxidizer system. The longer the reaction time and the higher the temperature, the more effective the system is in breaking down pollutants in the exhaust stream.

  • Oxidation Reaction

    • During the oxidation reaction, the harmful pollutants in the exhaust stream react with the oxygen present in the chamber, resulting in the formation of less harmful products such as carbon dioxide and water vapor.

  • Cooling the Treated Gases

    • After the oxidation reaction, the treated gases are cooled down to room temperature and released into the atmosphere.

Types of Thermal Oxidizer Systems

  • Regenerative Thermal Oxidizer (RTO)

    • RTO is a widely used thermal oxidizer system for laboratory exhaust. It operates on a principle of regenerative heat exchange, where the incoming gases are preheated by the outgoing gases, making it an energy-efficient system. RTOs are ideal for applications with high volume and low concentration of pollutants.

  • Direct-Fired Thermal Oxidizer (DFTO)

    • DFTO is another type of thermal oxidizer system that directly heats the exhaust gases, making it more suitable for applications with high concentration and low volume of pollutants. DFTOs are less energy-efficient compared to RTOs.

Benefits of Thermal Oxidizer Systems for Laboratory Exhaust

  • Reduced Emissions of Hazardous Pollutants

    • Thermal oxidizer systems are effective in reducing the levels of hazardous air pollutants released into the atmosphere. This makes them an ideal solution for laboratory exhaust where the release of chemicals can pose a significant threat to human health and the environment.

  • Energy Efficiency

    • Thermal oxidizer systems such as RTOs are energy-efficient, making them an ideal solution for applications where energy consumption is a concern. The regenerative heat exchange principle used in RTOs helps in reducing the amount of energy required to heat the incoming gases.

  • Compliance with Environmental Regulations

    • Thermal oxidizer systems are designed to meet the environmental regulations set by local and national authorities. By installing a thermal oxidizer system for laboratory exhaust, industries can ensure compliance with the regulations and avoid penalties.

  • Improved Indoor Air Quality

    • Thermal oxidizer systems can help in improving the indoor air quality by removing harmful pollutants from the laboratory exhaust. This can provide a safe and healthy working environment for laboratory personnel.

Thermal Oxidizer System Image

Bedrijfsintroductie

We are a high-end equipment manufacturing enterprise specializing in the comprehensive treatment of volatile organic compounds (VOCs) exhaust gas and carbon reduction and energy-saving technology. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Institute). We have more than 60 research and development technicians, including 3 senior engineers at the researcher level and 16 senior engineers. We possess four core technologies in thermal energy, combustion, sealing, and self-control. Additionally, we have capabilities in temperature field simulation, air flow field simulation modeling, ceramic heat storage material performance, molecular sieve adsorbent material selection, and VOCs high-temperature incineration and oxidation experimental testing. The company has established an RTO technology R&D center and waste gas carbon reduction engineering technology center in the ancient city of Xi’an, and a 30,000m51 production base in Yangling, with RTO equipment production and sales volume leading the world.

Research and Development Platforms

  • High-Efficiency Combustion Control Technology Test Bench

    • Our high-efficiency combustion control technology test bench is equipped with advanced equipment and instruments, allowing us to conduct research and experiments on combustion control techniques. We continuously optimize and improve the combustion efficiency, stability, and emissions of our equipment based on the data and insights obtained from this platform.

  • Molecular Sieve Adsorption Performance Test Bench

    • With our molecular sieve adsorption performance test bench, we can evaluate and select the most efficient molecular sieve adsorbents. This enables us to enhance the performance and effectiveness of our equipment in capturing and removing VOCs from exhaust gases.

  • High-Efficiency Ceramic Heat Storage Technology Test Bench

    • The high-efficiency ceramic heat storage technology test bench allows us to study and develop innovative heat storage materials. By leveraging the unique properties of these materials, we are able to maximize energy utilization and improve the overall energy-saving performance of our equipment.

  • Ultra-High Temperature Waste Heat Recovery Test Bench

    • Our ultra-high temperature waste heat recovery test bench enables us to explore and optimize the recovery of waste heat in extreme temperature environments. This technology plays a crucial role in improving the energy efficiency of our equipment and reducing carbon emissions.

  • Gaseous Fluid Sealing Technology Test Bench

    • Through our gaseous fluid sealing technology test bench, we develop and test advanced sealing solutions to ensure the reliable and efficient operation of our equipment. This helps us minimize leakage and maintain the integrity of the system.

Patents and Honors

On the core technology front, we have applied for a total of 68 patents, including 21 invention patents. These patents cover key components and technologies. As of now, we have been granted 4 invention patents, 41 utility model patents, 6 design patents, and 7 software copyrights.

Production Capacity

  • Steel Plate and Profile Automatic Shot Blasting and Painting Production Line

    • Our steel plate and profile automatic shot blasting and painting production line enables efficient surface treatment and coating of various components. This helps improve the durability, corrosion resistance, and aesthetics of our products.

  • Manual Shot Blasting Production Line

    • With our manual shot blasting production line, we can handle complex or irregularly shaped components that require manual cleaning. This ensures that all parts meet our stringent quality standards before assembly.

  • Dust Removal and Environmental Protection Equipment

    • We design and manufacture advanced dust removal and environmental protection equipment to effectively capture and remove particulate matter and harmful substances from industrial exhaust gases. Our solutions promote cleaner and safer production environments.

  • Automatic Painting Booth

    • The automatic painting booth allows us to achieve consistent and high-quality painting results on our equipment. It ensures even coating application, reducing waste and improving the visual appeal of our products.

  • Drying Room

    • Equipped with state-of-the-art drying technology, our drying room provides the necessary conditions for drying and curing coatings on our equipment. This guarantees the durability and performance of the applied coatings.

We call upon clients to collaborate with us, as we offer the following advantages:

  • Advanced and Reliable Technology
  • Comprehensive VOCs Treatment Solutions
  • Superior R&D Capabilities
  • Proven Track Record of Success in the Industry
  • Exceptional Product Quality
  • Customization and Tailored Solutions

Auteur: Miya

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