RTO for Printing and Case Studies

Invoering

Printing is an essential part of various industries, including the packaging, publishing, and advertising industries, among others. However, printing processes release harmful volatile organic compounds (VOCs) into the atmosphere, posing a significant risk to the environment and human health. Regenerative Thermal Oxidizers (RTOs) are a popular emission control technology used in the printing industry to eliminate VOCs. This article will discuss RTOs for printing and case studies to illustrate the technology’s effectiveness.

The Functioning of RTOs for Printing

RTO technology relies on thermal oxidation to eliminate VOCs emitted during the printing process. During thermal oxidation, the pollutants are exposed to high temperatures and combined with excess oxygen to form carbon dioxide, water vapor, and other harmless by-products. An RTO system comprises three essential components: the combustion chamber, the regenerator, and the stack.

The combustion chamber is where VOCs are introduced and combusted at high temperatures. The regenerator is where heat transfer occurs as the exhaust gases are directed from the combustion chamber to the opposite direction to preheat the incoming VOCs. The stack is where the treated gases exit into the atmosphere.

The Benefits of RTOs for Printing

• RTOs are highly efficient, eliminating up to 99% of VOCs, which significantly minimizes the risk of environmental pollution and its effects on human health.
• RTO systems are easy to install and maintain, making them cost-effective in the long run.
• RTOs are versatile and can work with different printing processes and ink types.
• RTOs are eco-friendly and do not generate any secondary waste products.

Case Study 1: Printing Industry Inkjet System

The printing industry inkjet system is a popular printing process that requires precise temperature and humidity control to produce high-quality prints. However, the process also releases VOCs into the atmosphere, posing a significant risk to the environment and human health.

An RTO system was installed in a printing facility using an inkjet system to control VOC emissions. The RTO system successfully eliminated VOCs, reducing the plant’s operational costs while minimizing the environmental impact.

Case Study 2: RTO for Coking

Coking is a process that produces carbonaceous substances used in various industries, including the printing industry. The coking process releases VOCs into the atmosphere, creating a significant risk of environmental pollution and human health effects.

An RTO system was installed in a coking plant to control VOC emissions. The system eliminated 99% of the VOCs, ensuring that the plant operated within the required environmental standards.

Conclusie

RTO systems are an effective emission control technology used in the printing industry to minimize the environmental impact of printing processes. The technology is versatile, efficient, and eco-friendly, making it a popular choice among printing facilities worldwide. The case studies presented in this article illustrate the effectiveness of RTO systems in the printing industry, making them a reliable solution for managing VOC emissions.

Introduction to Our Company

We are a high-tech enterprise specializing in the comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology equipment manufacturing. Our core technologies include four major core technologies: thermal energy, combustion, sealing, and automatic control. We have the ability to simulate temperature fields and airflow fields, compare ceramic heat storage material properties and zeolite molecular sieve adsorption materials, and conduct experimental tests on high-temperature incineration and oxidation characteristics of VOCs organic substances.

We have an RTO technology R&D center and waste gas carbon reduction engineering technology center in Xi’an and a 30,000 square meter production base in Yangling. We are a leading global manufacturer of RTO equipment and zeolite molecular sieve rotary equipment. Our core technology team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Institute). We have more than 360 employees, including more than 60 R&D technology backbones, including 3 senior engineers, 6 senior engineers, and 47 thermodynamics Ph.D.

Our core products are the rotary valve-type heat storage oxidation incinerator (RTO) and zeolite molecular sieve adsorption concentration rotary wheel. Combined with our own environmental protection and thermal energy system engineering technology expertise, we can provide customers with comprehensive solutions for industrial waste gas treatment and thermal energy utilization carbon reduction.

Certifications, Patents, and Honors

Our company has obtained various certifications and qualifications, such as knowledge property management system certification, quality management system certification, environmental management system certification, construction industry enterprise qualification, high-tech enterprise, rotary heat storage oxidation furnace turning valve patent, rotary blade heat storage incineration equipment patent, disc-shaped zeolite rotary wheel patent, and more.

How to Choose the Right RTO Equipment

To choose the appropriate RTO equipment, you need to:

1. Determine the waste gas characteristics
2. Understand the local regulations and emission standards
3. Energie-efficiëntie evalueren
4. Houd rekening met de werking en het onderhoud
5. Budget- en kostenanalyse
6. Choose the right type of RTO
7. Houd rekening met milieu- en veiligheidsfactoren
8. Test and verify performance

It is important to explain each point in detail to ensure that customers can make informed decisions.

Our Service Process

Our service process includes:

1. Preliminary consultation, on-site inspection, and needs analysis
2. Program design, simulation and review
3. Customized production, quality control, and factory testing
4. Installatie, inbedrijfstelling en trainingsdiensten op locatie
5. Regelmatig onderhoud, technische ondersteuning en levering van reserveonderdelen

It is important to explain each point in detail to ensure that customers understand our service process. We are committed to providing one-stop solutions and have a professional team to tailor RTO solutions for our customers.

Auteur: Miya