Regenerative Thermal Oxidizer in Food Industry

Invoering

Regeneratieve thermische oxidator (RTO) is a commonly used air pollution control technology in which volatile organic compounds (VOCs) are oxidized at high temperatures. In the food industry, RTOs are used to control emissions from various processes such as baking, roasting, and frying. In this article, we will explore the benefits of using RTOs in the food industry and how they help in reducing air pollution.

How does RTO work?

RTO consists of a combustion chamber, an oxidation chamber, and a heat recovery chamber. The contaminated air is first preheated in the heat recovery chamber, where it exchanges heat with the clean air leaving the combustion chamber. The preheated air then enters the combustion chamber, where it is mixed with natural gas or propane and ignited. The resulting high temperature oxidizes the VOCs in the air. The hot air leaving the combustion chamber is then directed to the heat recovery chamber, where it is used to preheat the incoming contaminated air. The process is repeated in the oxidation chamber, which further reduces the VOCs in the air.

Benefits of using RTOs in the food industry

Reduced air pollution: RTOs help in reducing air pollution by oxidizing the VOCs emitted from various processes in the food industry. The use of RTOs ensures compliance with environmental regulations and helps protect the environment.
Cost-effective: RTOs are cost-effective as they recover heat and use it to preheat the incoming contaminated air. This reduces the energy consumption and lowers the operating costs.
High efficiency: RTOs have a high destruction efficiency, which means they can oxidize a high percentage of VOCs in the air. This makes them an ideal choice for controlling emissions in the food industry.
Low maintenance: RTOs require low maintenance as they have no moving parts. The only maintenance required is the periodic cleaning of the combustion and oxidation chambers.

Applications of RTOs in the food industry

RTOs are used in various processes in the food industry, such as baking, roasting, and frying. They are also used in the production of snacks, chips, and other fried foods. RTOs can handle a wide range of VOC concentrations and flow rates, making them suitable for different applications in the food industry.

Conclusie

In conclusion, RTOs are a highly effective air pollution control technology that has numerous benefits for the food industry. They help in reducing air pollution, are cost-effective, have high efficiency, and require low maintenance. The use of RTOs ensures compliance with environmental regulations and helps protect the environment.

Bedrijfsintroductie

We are a high-end equipment manufacturing enterprise specializing in comprehensive treatment of volatile organic compound (VOC) exhaust gas and carbon reduction and energy-saving technology in the food industry.

Core Technology

We have four core technologies: thermal energy, combustion, sealing, and self-control. We have the ability to simulate temperature fields and air flow fields, as well as the ability to test the properties of ceramic heat storage materials, select zeolite molecular sieve adsorbents, and conduct high-temperature incineration and oxidation tests on VOC organic compounds.

Teamvoordelen

We have RTO technology research and development center and exhaust gas carbon reduction engineering technology center in Xi’an, as well as a 30,000m2 production base in Yangling. We are a leading manufacturer of RTO equipment and zeolite molecular sieve rotary devices globally. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Six Institute). We currently have more than 360 employees, including over 60 research and development technical backbones. Among them, there are 3 senior engineers at the research fellow level, 6 senior engineers, and 31 thermodynamics doctors.

Kernproducten

Our core products are the rotary valve regenerative thermal oxidizer (RTO) and zeolite molecular sieve adsorption concentration wheel. Combined with our own expertise in environmental protection and thermal energy system engineering technology, we can provide customers with comprehensive solutions for industrial exhaust gas treatment, carbon reduction, and thermal energy utilization under various operating conditions.

Company Image

Certifications, Patents, and Honors

Certificering van het Intellectueel Eigendomsbeheersysteem
Certificering van kwaliteitsmanagementsysteem
Certificering van milieumanagementsystemen
Kwalificatie voor ondernemingen in de bouwsector
Hightech-onderneming
Patent for Rotary Valve Regenerative Thermal Oxidizer
Patent for Rotary Heat Storage Incineration Equipment
Patent for Disc Zeolite Rotary Wheel

Choosing the Right RTO Equipment

Consider the exhaust gas volume and composition

It is important to analyze the volume and composition of the exhaust gas to determine the size and configuration of the RTO equipment.

Evaluate the temperature and concentration requirements

The operating temperature and concentration requirements of the exhaust gas determine the design and material selection of the RTO equipment.

Assess energy efficiency and operating costs

Energy efficiency and operating costs are crucial factors to consider when selecting RTO equipment. It is important to choose a system that balances performance and cost-effectiveness.

RTO Factory Image

Service Process

Consultation and Assessment

This stage involves initial consultation, on-site inspection, and demand analysis to understand the specific requirements of the customer.

Design and Solution Development

We design customized solutions based on the gathered information and conduct simulation and evaluation to ensure the effectiveness of the proposed solution.

Production and Manufacturing

We provide customized production with strict quality control and conduct factory testing to ensure the equipment meets the required standards.

Installation and Commissioning

Our team performs on-site installation, commissioning, and training services to ensure the successful operation of the RTO equipment.

After-sales Support

We offer regular maintenance, technical support, and spare parts supply to ensure the long-term performance and reliability of the RTO equipment.

We provide a one-stop solution, with a professional team dedicated to tailor-made RTO solutions for our customers.

Auteur: Miya

Regenerative Thermal Oxidizer in food industry