China OEM Rto Rotary Type Regenerative Thermal Oxidizer

Basic Info.

Model NO.

Amazing RTO

Type

Incinerator

High Efficiency

100

Energy Saving

100

Low Maintenance

100

Easy Operation

100

Trademark

Bjamazing

Transport Package

Overseas

Specification

111

Origin

China

HS Code

2221111

Product Description

RTO

Regeneratieve thermische oxidator

Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;

RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc

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Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

What are the limitations of regenerative thermal oxidizers?

While regenerative thermal oxidizers (RTOs) are widely used for air pollution control, they do have certain limitations that should be considered. Here are some key limitations of RTOs:

• High Capital Cost: RTOs typically have higher capital costs compared to other air pollution control technologies. The complexity of the regenerative heat exchanger system, which enables high energy efficiency, can contribute to the higher upfront investment required for RTO installation.
• Space Requirements: RTOs generally require a larger footprint compared to some other air pollution control devices. The presence of regenerative heat exchangers, combustion chambers, and associated equipment necessitates adequate space for installation. This can be a limitation for industries with limited available space.
• High Energy Consumption during Startup: RTOs require a certain amount of time and energy to reach their optimal operating temperature during startup. This initial energy consumption can be relatively high, and it is important to consider this aspect when planning the operational schedule and energy management of an RTO system.
• Limitations in Handling Low Concentration VOCs: RTOs may have limitations in effectively treating low concentration volatile organic compounds (VOCs). If the VOC concentrations in the exhaust gas are too low, the energy required to maintain the necessary temperature for oxidation may be higher than the energy released during the combustion process. In such cases, other air pollution control technologies or pre-concentration techniques may be more suitable.
• Particulate Matter Control: RTOs are not specifically designed for controlling particulate matter emissions. While they may provide some incidental removal of fine particulate matter, their removal efficiency for particulates is generally lower compared to dedicated particulate control devices such as fabric filters (baghouses) or electrostatic precipitators.
• Chemically Corrosive Gases: RTOs may not be suitable for treating exhaust gases containing highly corrosive compounds. The high temperatures within the RTO can accelerate corrosion of materials, and the presence of corrosive gases may require additional corrosion-resistant materials or alternative air pollution control technologies.

Despite these limitations, RTOs remain an effective and widely used technology for the destruction of gaseous pollutants in various industrial applications. It is important to evaluate the specific requirements, characteristics of the exhaust gases, and environmental regulations when considering the implementation of an RTO system.

What are the startup and shutdown time requirements for a regenerative thermal oxidizer?

The startup and shutdown time requirements for a regenerative thermal oxidizer (RTO) can vary depending on several factors, including the specific design of the RTO, the size of the system, and the operating conditions. Here are some key points regarding the startup and shutdown time requirements for an RTO:

• Startup Time: The startup time for an RTO typically refers to the time it takes for the system to reach its operating temperature and stabilize for effective emission control. The startup time can range from several hours to several days, depending on the size of the RTO, the thermal capacity of the heat exchange media, and the desired operating temperature. During startup, the RTO gradually heats up the heat exchange beds or media using a burner system or other heating mechanisms until the desired temperature is reached.
• Shutdown Time: The shutdown time for an RTO refers to the time it takes to safely cool down the system and bring it to a complete stop. The shutdown time can also vary and may range from several hours to several days. During shutdown, the flow of exhaust gas is stopped, and the RTO initiates a cooling process to lower the temperature of the heat exchange media. Cooling mechanisms such as air or water may be used to expedite the cooling process and ensure safe operation.
• System Requirements: The specific startup and shutdown time requirements for an RTO are often determined by the process requirements, operational needs, and regulatory compliance. Some applications may require faster startup and shutdown times to accommodate frequent process changes, while others may prioritize energy efficiency and opt for longer startup and shutdown times to allow for heat recovery and minimize fuel consumption.
• Control Systems: Advanced control systems are typically employed to monitor and control the startup and shutdown processes of an RTO. These systems ensure that the temperature ramp-up and ramp-down rates are within safe limits and that the system operates efficiently and reliably during these phases.

It is essential to consult with RTO manufacturers or experienced engineers to determine the specific startup and shutdown time requirements for a particular RTO based on its design, size, and intended application. They can provide guidance on optimizing the startup and shutdown processes to meet the operational and regulatory needs while ensuring the safe and efficient operation of the RTO.

In summary, the startup and shutdown time requirements for an RTO can vary depending on factors such as system design, size, and operational considerations. Startup times can range from hours to days, while shutdown times can also vary. These requirements are tailored to meet the specific needs of the process and ensure effective emission control while maintaining operational safety.

What are the maintenance requirements for a regenerative thermal oxidizer?

Maintaining a regenerative thermal oxidizer (RTO) is essential to ensure its optimal performance, longevity, and compliance with environmental regulations. Here are some key maintenance requirements for an RTO:

• Regular Inspections: Conduct routine inspections to identify any signs of wear, corrosion, or damage to the RTO components. This includes inspecting valves, dampers, fans, combustion chambers, heat exchangers, and ceramic media beds. Inspections help detect potential issues early and allow for timely repairs or replacements.
• Cleaning and Replacement of Components: Clean or replace components as needed to maintain proper functionality. This may include cleaning clogged or fouled heat exchanger surfaces, replacing damaged or worn-out valves and dampers, and periodically replacing the ceramic media beds if they become degraded or contaminated.
• Monitoring Operating Parameters: Regularly monitor and record operating parameters such as temperature, airflow, pressure differentials, and gas concentrations. Deviations from normal operating ranges can indicate potential problems or inefficiencies that require attention.
• Calibration of Instruments: Calibrate instruments and sensors used for monitoring and control purposes to ensure accurate measurement of parameters such as temperature, pressure, and flow rates. Proper calibration helps maintain reliable and precise operation of the RTO.
• Cleaning of Heat Recovery System: Clean the heat recovery system, including the heat exchanger surfaces, to remove any accumulated particulate matter or fouling. This ensures efficient heat transfer and prevents the buildup of deposits that can reduce the RTO’s performance.
• Compliance with Safety Standards: Adhere to safety standards and guidelines for working with the RTO. This includes proper lockout/tagout procedures during maintenance activities, wearing appropriate personal protective equipment, and following safety protocols to minimize risks to personnel and equipment.
• Documentation and Record-Keeping: Maintain comprehensive records of maintenance activities, inspections, repairs, and any modifications made to the RTO. Documentation helps track the equipment’s history, aids in troubleshooting, and provides a record of compliance with regulatory requirements.

It’s important to note that the specific maintenance requirements may vary depending on the RTO manufacturer’s recommendations, the design of the system, the operating conditions, and applicable regulatory requirements. Following the manufacturer’s guidelines, conducting regular inspections, and implementing a proactive maintenance program tailored to the specific RTO are crucial for ensuring its reliable operation and longevity.

editor by Dream 2024-11-07