China Professional Rto Regenerative Thermal Oxidizer

Maklumat Asas.

Model NO.  Amazing RTO

Type  Incinerator

Low Maintenance  100

Easy Operation 100

Energy Saving  100

High Efficiency  100

Trademark Ever-power

Transport Package  Overseas

Specification  111

Origin  China

HS Code  2221111

Penerangan Produk

RTO

Pengoksida Terma Penjanaan Semula

Compared with traditional catalytic combustion, direct thermal oxidizer, RTO has the merits of high heating efficiency, low operation cost, and the ability to treat large flux low concentration waste gas. When VOCs concentration is high, secondary heat recycling can be realized, which will greatly reduce the operation cost. Because RTO can preheat the waste gas by levels through a ceramic heat accumulator, which could make the waste gas be completely heated and cracked with no dead corner(treatment efficiency>99%), which reduce the NOX in the Exhausting gas, if the VOC density >1500mg/Nm3, when the waste gas reach cracking area, it has been heated up to cracking temperature by heat accumulator, the burner will be closed under this condition.

RTO can be devided into chamber type and rotary type according to difference operation mode. Rotary type RTO has advantages in system pressure, temperature stability, investment amount, etc

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Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: Ever-power Pte Ltd is a thriving Hi-tech company, located in Zhejiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Syarikat kami menumpukan pada penyelidikan, reka bentuk, pengilangan, pemasangan dan pentauliahan sistem rawatan gas sisa organik VOC dan projek merombak dan mengemas kini untuk penjimatan tenaga dan perlindungan alam sekitar barisan pemprosesan keluli rata. Kami boleh menyediakan pelanggan penyelesaian lengkap untuk perlindungan alam sekitar, penjimatan tenaga, peningkatan kualiti produk dan aspek lain.

Kami juga terlibat dalam pelbagai alat ganti dan peralatan bebas untuk garis salutan warna, garis galvanizing, garis penjerukan, seperti penggelek, pengganding, penukar haba, recuperator, pisau udara, peniup, pengimpal, penyamara ketegangan, pas kulit, sambungan pengembangan, ricih, penyambung , penjahit, penunu, tiub berseri, motor gear, pengurang, dsb.

Can regenerative thermal oxidizers be used for odor control in sewage treatment plants?

Regenerative thermal oxidizers (RTOs) are not commonly used for odor control in sewage treatment plants. While RTOs are effective in controlling gaseous pollutants, their application for odor control in wastewater treatment facilities has certain limitations and considerations.

Here are some key points to consider regarding the use of RTOs for odor control in sewage treatment plants:

• Nature of Odorous Compounds: Odors in sewage treatment plants are primarily caused by volatile organic compounds (VOCs) and sulfur compounds released during the treatment processes. RTOs are effective in treating VOCs, but they may not be specifically designed to address sulfur compounds, which can be challenging to control through thermal oxidation.
• Operating Temperature: RTOs require high operating temperatures for efficient pollutant destruction. However, the presence of sulfur compounds in sewage treatment plant emissions can lead to corrosion and fouling at elevated temperatures, potentially impacting the performance and lifespan of the RTO system.
• Complex Odor Mixture: Odors in sewage treatment plants are often complex mixtures of various compounds. RTOs are generally designed to treat specific target pollutants and may not be optimized for the treatment of the wide range of compounds present in sewage plant odors. A comprehensive odor control strategy typically involves multiple treatment techniques tailored to the specific odor profile.
• Alternative Odor Control Technologies: Sewage treatment plants typically employ a combination of dedicated odor control technologies such as biofilters, activated carbon adsorption systems, chemical scrubbers, or other specialized methods. These technologies are specifically designed for the removal of odorous compounds and are often more suitable and efficient for odor control in wastewater treatment facilities.
• Pematuhan dengan Peraturan: Odor emissions from sewage treatment plants are subject to regulatory requirements and local community sensitivities. Sewage treatment facilities need to comply with applicable regulations and implement effective odor control measures that are proven to be efficient in mitigating the specific odor issues associated with their operations.

In summary, while RTOs are effective for controlling gaseous pollutants, they are not commonly used as the primary odor control technology in sewage treatment plants. Sewage treatment facilities typically employ dedicated odor control technologies that are specifically designed for the removal of odorous compounds and can provide optimal performance and compliance with odor regulations.

Bolehkah pengoksida terma regeneratif digunakan untuk merawat pelepasan daripada proses farmaseutikal?

Ya, pengoksida terma regeneratif (RTO) boleh digunakan dengan berkesan untuk merawat pelepasan daripada proses farmaseutikal. Proses pembuatan farmaseutikal selalunya menghasilkan sebatian organik meruap (VOC) dan bahan pencemar udara berbahaya (HAP) yang perlu dikawal untuk mematuhi peraturan alam sekitar dan memastikan kualiti udara. Berikut adalah beberapa perkara penting mengenai penggunaan RTO untuk merawat pelepasan daripada proses farmaseutikal:

• Kawalan pelepasan: RTO direka untuk mencapai kecekapan pemusnahan yang tinggi untuk VOC dan HAP. Bahan pencemar ini teroksida dalam RTO pada suhu tinggi, biasanya melebihi kecekapan 95%, menukarkannya kepada karbon dioksida (CO₂) dan wap air. Ini memastikan kawalan yang berkesan dan pengurangan pelepasan daripada proses farmaseutikal.
• Keserasian Proses: RTO boleh disepadukan ke dalam sistem ekzos pelbagai proses farmaseutikal, menangkap dan merawat pelepasan sebelum ia dilepaskan ke atmosfera. RTO biasanya disambungkan ke peralatan proses atau timbunan ekzos, membenarkan udara yang sarat VOC melalui pengoksida untuk rawatan.
• Fleksibiliti: RTO menawarkan fleksibiliti dalam mengendalikan pelbagai keadaan operasi dan bahan pencemar. Proses farmaseutikal boleh berbeza dari segi kadar aliran, suhu dan komposisi pelepasan. RTO direka bentuk untuk menampung variasi ini dan menyediakan rawatan yang berkesan walaupun dalam keadaan yang berubah-ubah.
• Pemulihan Haba: RTO menggabungkan sistem pertukaran haba yang membolehkan pemulihan dan penggunaan semula tenaga haba. Penukar haba dalam RTO menangkap haba daripada gas ekzos yang keluar dan memindahkannya ke aliran udara atau gas proses masuk. Proses pemulihan haba ini meningkatkan kecekapan tenaga keseluruhan sistem dan mengurangkan keperluan untuk penggunaan bahan api tambahan.
• Pematuhan dengan Peraturan: Proses farmaseutikal tertakluk kepada keperluan kawal selia untuk kawalan kualiti udara dan pelepasan. RTO mampu mencapai kecekapan pemusnahan yang diperlukan dan boleh membantu pengeluar farmaseutikal mematuhi peraturan alam sekitar. Penggunaan RTO menunjukkan komitmen terhadap amalan mampan dan pengurusan pelepasan udara yang bertanggungjawab.

Adalah penting untuk ambil perhatian bahawa reka bentuk dan konfigurasi khusus RTO, serta ciri-ciri pelepasan farmaseutikal, harus dipertimbangkan semasa melaksanakan RTO untuk aplikasi tertentu. Berunding dengan jurutera berpengalaman atau pengilang RTO boleh memberikan pandangan berharga tentang keperluan saiz, penyepaduan dan prestasi yang sesuai untuk merawat pelepasan daripada proses farmaseutikal.

Ringkasnya, RTO ialah teknologi yang sesuai dan berkesan untuk merawat pelepasan daripada proses farmaseutikal, menyediakan kecekapan pemusnahan yang tinggi, keserasian dengan pelbagai proses, fleksibiliti dalam mengendalikan keadaan operasi, pemulihan haba, dan pematuhan kepada peraturan alam sekitar.

Bagaimanakah pengoksida terma regeneratif berfungsi?

A regenerative thermal oxidizer (RTO) operates through a cyclical process that involves several key steps. Here’s a detailed explanation of how an RTO works:

1. Plenum Masuk: Gas ekzos yang mengandungi bahan pencemar memasuki RTO melalui plenum masuk.

2. Katil Penukar Haba: RTO mengandungi berbilang katil penukar haba yang diisi dengan media penyimpanan haba, biasanya bahan seramik atau pembungkusan berstruktur. Katil penukar haba disusun secara berpasangan.

3. Injap Kawalan Aliran: Injap kawalan aliran mengarahkan aliran udara dan mengawal arah gas ekzos melalui RTO.

4. Kebuk Pembakaran: Gas ekzos, kini diarahkan ke dalam kebuk pembakaran, dipanaskan pada suhu tinggi, biasanya antara 1400°F (760°C) dan 1600°F (870°C). Julat suhu ini memastikan pengoksidaan haba yang berkesan bagi bahan pencemar.

5. Kemusnahan VOC: The high temperature in the combustion chamber causes the volatile organic compounds (VOCs) and other contaminants to react with oxygen, resulting in their thermal decomposition or oxidation. This process breaks down the pollutants into water vapor, carbon dioxide, and other harmless gases.

6. Pemulihan Haba: Gas-gas panas dan tulen yang meninggalkan kebuk pembakaran melalui plenum alir keluar dan mengalir melalui katil penukar haba yang berada dalam fasa operasi yang bertentangan. Media penyimpanan haba di dalam katil menyerap haba daripada gas yang keluar, yang memanaskan gas ekzos yang masuk.

7. Penukaran Kitaran: Selepas selang masa tertentu, injap kawalan aliran menukar arah aliran udara, membenarkan katil penukar haba yang memanaskan gas masuk kini menerima gas panas daripada kebuk pembakaran. Kitaran kemudian berulang, memastikan operasi berterusan dan cekap.

Kelebihan pengoksida terma regeneratif:

RTO menawarkan beberapa kelebihan dalam kawalan pencemaran udara industri:

1. Kecekapan Tinggi: RTO boleh mencapai kecekapan pemusnahan yang tinggi, biasanya melebihi 95%, dengan berkesan menyingkirkan pelbagai jenis bahan pencemar.

2. Pemulihan Tenaga: Mekanisme pemulihan haba dalam RTO membolehkan penjimatan tenaga yang ketara. Pemanasan awal gas yang masuk mengurangkan penggunaan bahan api yang diperlukan untuk pembakaran, menjadikan RTO cekap tenaga.

3. Keberkesanan kos: Walaupun pelaburan modal awal untuk RTO boleh menjadi ketara, penjimatan kos operasi jangka panjang melalui pemulihan tenaga dan kecekapan pemusnahan yang tinggi menjadikannya penyelesaian yang kos efektif sepanjang jangka hayat sistem.

4. Pematuhan Alam Sekitar: RTO direka bentuk untuk memenuhi peraturan pelepasan yang ketat dan membantu industri mematuhi piawaian dan permit kualiti udara.

5. serba boleh: RTO boleh mengendalikan pelbagai volum ekzos proses dan kepekatan pencemar, menjadikannya sesuai untuk pelbagai aplikasi perindustrian.

Secara keseluruhannya, pengoksida terma regeneratif beroperasi dengan menggunakan pemulihan haba, pembakaran suhu tinggi, dan kawalan aliran kitaran untuk mengoksidakan bahan pencemar dengan berkesan dan mencapai kecekapan pemusnahan yang tinggi sambil meminimumkan penggunaan tenaga.

Regenerative Thermal Oxidizer China Manufacturers – Ever-power Pte Ltd

In the era of growing environmental concerns and a pressing need for sustainable solutions, Ever-power Pte Ltd stands at the forefront as a leading manufacturer in China specializing in comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon emission reduction. With a profound commitment to cutting-edge technology and innovation, Ever-power Pte Ltd has emerged as a high-tech enterprise with a focus on thermal energy, combustion, sealing, and automatic control technologies.

Pioneering Excellence in VOCs Waste Gas Treatment

Ever-power Pte Ltd is dedicated to delivering high-end equipment solutions that pave the way for a greener and more sustainable future. Our core mission revolves around the efficient treatment of VOCs waste gas and harnessing the power of thermal energy to reduce carbon emissions, thus mitigating the impact of industrial operations on the environment.

Four Core Competencies

Our success and reputation in the industry are built upon four pillars of expertise:

1. Thermal Energy

Ever-power Pte Ltd has harnessed the immense potential of thermal energy in addressing VOCs waste gas treatment. Our cutting-edge thermal energy systems play a pivotal role in reducing carbon emissions and enhancing energy efficiency across various industrial sectors.

2. Combustion

Regenerative combustion technology is one of our cornerstones. We have developed state-of-the-art combustion systems that efficiently and safely eliminate organic matter, contributing to a cleaner environment and meeting stringent emission standards.

3. Sealing

Precision and reliability are paramount when it comes to VOCs waste gas treatment. Our advanced sealing technology ensures airtight operations, preventing any leakage and ensuring that your industrial processes meet the highest environmental standards.

4. Automatic Control

Ever-power Pte Ltd is committed to seamless automation. Our cutting-edge automatic control systems optimize the performance of your equipment, guaranteeing energy efficiency and reducing operational costs.

Advanced Simulation and Research

To stay at the forefront of the industry, Ever-power Pte Ltd boasts advanced capabilities in temperature field simulation and airflow field simulation modeling. This empowers us to design and optimize equipment for maximum efficiency.

Furthermore, our in-depth understanding of ceramic heat storage material properties and zeolite molecular sieve adsorption materials enables us to make informed decisions for your specific needs. We specialize in VOCs experimental testing, including high-temperature combustion oxidation characteristics of organic matter.

Zeolite Molecular Sieve Adsorption Technology

Ever-power Pte Ltd is committed to continuous innovation and research in zeolite molecular sieve adsorption technology. This cutting-edge approach allows us to efficiently capture and concentrate VOCs, ensuring a more effective treatment process while minimizing environmental impact.

A Hub for Technological Advancement

Our commitment to progress extends beyond our company. Ever-power Pte Ltd has established a technology research-sharing platform, promoting common technological advancements across the industry. We believe in fostering collaboration and knowledge sharing for a greener future.

Our Expert Team

At Ever-power Pte Ltd, our most valuable asset is our team of dedicated professionals. With over 360 employees, including more than 60 R&D technicians, we have the expertise and experience to tackle the most challenging industrial waste gas treatment scenarios. Our technical backbone includes:

• 3 researcher-level senior engineers
• 6 senior engineers
• 2 Ph.D.s in thermodynamics

This remarkable team forms the foundation of our ability to innovate and deliver cutting-edge solutions to our customers.

Produk Teras

Our core products are designed to revolutionize VOCs waste gas treatment and carbon reduction:

1. Rotary Regenerative Oxidation Incinerator (RTO)

Our RTO is a pinnacle of regenerative combustion technology. It efficiently removes organic pollutants from waste gas streams, ensuring compliance with environmental regulations while minimizing energy consumption.

2. Zeolite Molecular Sieve Adsorption and Concentration Runner

Our zeolite molecular sieve adsorption technology allows for the capture and concentration of VOCs with unmatched efficiency. This not only ensures compliance but also maximizes resource utilization and reduces environmental impact.

Comprehensive Solutions for a Sustainable Future

Ever-power Pte Ltd is not just a manufacturer; we are a partner in your journey towards a sustainable and eco-friendly future. With our expertise in environmental protection and thermal energy system engineering, we offer a range of comprehensive solutions for the treatment of industrial waste gas under various working conditions and carbon reduction through thermal energy utilization.

Our commitment to innovation, research, and collaboration with industry peers ensures that we stay ahead of the curve, delivering the most advanced and efficient solutions to our valued customers.

Kesimpulan

In an era where environmental consciousness is paramount, Ever-power Pte Ltd stands as a beacon of hope, leading the charge in comprehensive VOCs waste gas treatment and carbon emission reduction. With our unwavering commitment to cutting-edge technology, expert team, and state-of-the-art facilities, we offer unmatched solutions for a greener and more sustainable future.

Join us in our mission to protect the environment, reduce carbon emissions, and pave the way for a brighter tomorrow. Contact Ever-power Pte Ltd today and discover how our innovative solutions can transform your industrial operations while contributing to a cleaner and healthier planet. Together, we can make a difference.

editor by CX 2023-09-08