RTO with Heat Recovery Key Features

Regenerative Thermal Oxidizers (RTO) are air pollution control systems that use oxidation to destroy hazardous pollutants generated from industrial processes. RTOs are equipped with a heat recovery system that captures and recycles heat energy from combustion gases, making them an energy-efficient solution. In this article, we will discuss the key features of RTO with heat recovery in detail.

高い熱効率

• RTO with heat recovery has a high thermal efficiency of up to 97%, which is achieved through the use of ceramic beds that absorb and release heat during the oxidation process.
• The recovered heat is used to preheat incoming polluted air, reducing the amount of fuel needed for combustion, making the RTO a cost-effective solution for industrial processes.
• The use of multiple ceramic beds in an alternating pattern ensures that the heat is recovered and reused repeatedly, reducing energy costs and increasing energy efficiency.

Low Operating Costs

• RTO with heat recovery has lower operating costs compared to traditional RTOs since the recovered heat is used to preheat incoming polluted air, reducing the amount of fuel needed for combustion.
• The cost savings can be significant since the RTO with heat recovery can operate at lower temperatures, reducing the wear and tear on the system and extending its lifespan.

Low Maintenance Requirements

• RTO with heat recovery has low maintenance requirements since the system is designed to operate at lower temperatures, reducing the wear and tear on the system components.
• The use of ceramic beds also reduces the maintenance requirements since they do not degrade quickly, resulting in longer service life.
• The RTO system with heat recovery also has self-cleaning capabilities, which reduces the risk of system failure due to clogging and blockage.

Compact Design

• RTO with heat recovery has a compact design, reducing the space required for installation.
• The compact design also makes it easy to retrofit into existing industrial processes, reducing the installation cost and downtime.

High Destruction Efficiency

• RTO with heat recovery has a high destruction efficiency of over 99%, which means that it can effectively destroy hazardous pollutants generated from industrial processes.
• The use of ceramic beds ensures that the combustion gases are thoroughly mixed, resulting in complete oxidation of the pollutants.
• The high destruction efficiency also ensures that the RTO system meets or exceeds the emission standards set by regulatory bodies.

Customizable Design

• RTO with heat recovery has a customizable design, which means that it can be tailored to meet the specific needs of different industrial processes.
• The customizable design also ensures that the RTO system can be scaled up or down, depending on the production requirements.

Advanced Control System

• RTO with heat recovery has an advanced control system that ensures optimal performance and energy efficiency.
• The control system monitors the temperature and pressure of the combustion gases, ensuring that the RTO operates within the optimal range.
• The control system also ensures that the ceramic beds are switched at the correct timing, maximizing heat recovery and energy efficiency.

We are a high-tech enterprise specializing in the comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology for high-end equipment manufacturing. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Institute); it has more than 60 R&D technicians, including 3 senior engineers at the researcher level and 16 senior engineers. It has four core technologies: thermal energy, combustion, sealing, and automatic control; it has the ability to simulate temperature fields and air flow field simulation modeling and calculation; it has the ability to test the performance of ceramic thermal storage materials, the selection of molecular sieve adsorption materials, and the experimental testing of the high-temperature incineration and oxidation characteristics of VOCs organic matter. The company has built an RTO technology research and development center and an exhaust gas carbon reduction engineering technology center in the ancient city of Xi’an, and a 30,000m122 production base in Yangling. The production and sales volume of RTO equipment is far ahead in the world.

In another form of expression, our company is a leading high-tech enterprise that specializes in addressing the challenges posed by volatile organic compounds (VOCs) waste gas and reducing carbon emissions through energy-saving technology in the field of high-end equipment manufacturing. Our team of experts, stemming from the esteemed Aerospace Liquid Rocket Engine Research Institute, comprises over 60 research and development technicians, including 3 senior engineers and 16 senior engineers. With our expertise in thermal energy, combustion, sealing, and automatic control, we possess advanced capabilities in simulating temperature fields and air flow, testing ceramic thermal storage materials, selecting molecular sieve adsorption materials, and experimenting with the high-temperature incineration and oxidation characteristics of VOCs organic matter. The establishment of our RTO technology research and development center and exhaust gas carbon reduction engineering technology center in Xi’an, along with our 30,000m122 production base in Yangling, solidifies our position as a global leader in the production and sales of RTO equipment.

R&Dプラットフォーム

1. High-efficiency Combustion Control Technology Test Bench:
This platform allows us to conduct comprehensive experiments and research on combustion control technology, ensuring optimal efficiency and performance in our equipment.
2. Molecular Sieve Adsorption Efficiency Test Bench:
Through this platform, we evaluate and improve the effectiveness of molecular sieve adsorption materials, maximizing their capacity to capture and remove VOCs.
3. High-efficiency Ceramic Thermal Storage Technology Test Bench:
With this test bench, we test and enhance the performance of ceramic thermal storage materials, enabling efficient heat transfer and energy storage in our equipment.
4. Ultra-high Temperature Waste Heat Recovery Test Bench:
This platform enables us to develop and validate innovative solutions for recovering excess heat at ultra-high temperatures, contributing to energy conservation and reduction of carbon emissions.
5. Gas Flow Sealing Technology Test Bench:
Through this test bench, we study and optimize gas flow sealing techniques, ensuring minimal leakage and efficient operation of our equipment.

We have a wealth of patents and honors in our possession, demonstrating our expertise and innovation. In terms of core technologies, we have filed a total of 68 patents, including 21 invention patents, covering key components. Among these, we have already been granted 4 invention patents, 41 utility model patents, 6 design patents, and 7 software copyrights.

生産能力

1. Steel Plate and Profile Automatic Shot Blasting Paint Production Line:
This state-of-the-art production line ensures efficient and high-quality surface treatment of steel plates and profiles, guaranteeing the durability and performance of our equipment.
2. 手動ショットブラスト生産ライン：
With our manual shot blasting production line, we can handle complex and delicate parts that require precise surface treatment, ensuring optimal performance and longevity.
3. 除塵・環境保護設備：
Our production capabilities also include the manufacturing of advanced dust removal and environmental protection equipment, contributing to a cleaner and healthier industrial environment.
4. Automatic Spray Booth:
We have the capacity to produce automatic spray booths that offer precise and efficient coating application, ensuring uniform coverage and high-quality finishes.
5. 乾燥室：
Our production capabilities extend to the manufacturing of drying rooms, providing the necessary conditions for thorough drying and curing of coatings.

We invite customers to collaborate with us, benefiting from our numerous advantages:
1. Cutting-edge Technology: Our company is at the forefront of technological advancements, ensuring innovative and efficient solutions for VOCs waste gas treatment and carbon reduction.
2. Expert Team: With a team of over 60 dedicated R&D technicians, including senior engineers, we possess the expertise and knowledge to tackle complex challenges.
3. State-of-the-art Facilities: Our research and production facilities are equipped with advanced equipment and technologies, enabling us to deliver high-quality products and services.
4. Extensive Experience: With a rich history in the field of high-end equipment manufacturing, we have accumulated valuable experience and insights to provide tailored solutions.
5. Global Reach: Our products and services have gained recognition worldwide, allowing us to serve customers across the globe and provide comprehensive support.
6. Commitment to Sustainability: We are deeply committed to environmental sustainability, offering energy-saving technologies and solutions that contribute to a greener future.

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