Regenerative Thermal Oxidizer System

はじめに

再生熱酸化装置 (RTO) is an advanced air pollution control technology used to treat volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other harmful emissions produced by industrial processes. RTO systems are designed to destroy these pollutants and convert them into harmless byproducts.

Working Principle

RTO systems consist of a combustion chamber, a heat recovery chamber, and a ceramic media bed. The VOC-laden air enters the combustion chamber, where it is heated to a temperature of about 1500 degrees Fahrenheit. This high temperature causes the VOCs to break down and oxidize into carbon dioxide and water vapor. The hot air then passes through the heat recovery chamber, where it transfers its heat to the ceramic media bed. This bed is designed to store the heat until the next cycle.

In the next cycle, fresh air enters the combustion chamber, and the ceramic media bed releases the stored heat to preheat the incoming air. The preheated air is then heated to the required temperature in the combustion chamber, and the process repeats.

Applications

RTO systems are used in a wide range of industrial applications, including printing, painting, and coating operations, chemical and pharmaceutical manufacturing, food processing, and semiconductor manufacturing.

Printing Operations

Printing operations release high levels of VOCs and HAPs into the air, which can have adverse effects on the environment and human health. RTO systems are an effective solution to this problem, as they can destroy up to 99% of the VOCs and HAPs released during printing operations.

Chemical and Pharmaceutical Manufacturing

Chemical and pharmaceutical manufacturing processes often involve the use of volatile organic solvents and other hazardous chemicals, which can pose a serious risk to the environment and public health. RTO systems can effectively treat these emissions and reduce the emission of hazardous air pollutants by up to 99%.

Food Processing

Food processing facilities generate a variety of emissions, including volatile organic compounds, particulate matter, and odors. RTO systems can eliminate these emissions and ensure that the facility operates in compliance with environmental regulations.

Advantages of RTO Systems

高効率

RTO systems have a high destruction efficiency of up to 99%, which means that they can effectively treat even the most challenging emissions.

Low Operating Cost

RTO systems have a low operating cost, as they require minimal energy to operate. This is due to the heat recovery system, which allows the system to reuse the heat generated during the combustion process.

Long Service Life

RTO systems have a long service life of up to 20 years, which makes them a cost-effective air pollution control solution.

結論

In conclusion, Regenerative Thermal Oxidizer systems are an advanced air pollution control technology that can effectively treat volatile organic compounds, hazardous air pollutants, and other harmful emissions produced by industrial processes. With their high efficiency, low operating cost, and long service life, RTO systems are a cost-effective solution for companies looking to reduce their environmental impact and ensure compliance with environmental regulations.

会社紹介

Our company is a high-end equipment manufacturing enterprise that focuses on comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology. We have four core technologies: thermal energy, combustion, sealing, and automatic control. Our team also has the ability to simulate temperature fields and airflow fields, test the performance of ceramic heat storage materials, molecular sieve adsorption materials selection, and high-temperature incineration oxidation of VOCs organic compounds.

Our RTO technology R&D center and waste gas carbon reduction engineering technology center are located in Xi’an, and we have a production base of 30,000 square meters in Yangling. We are the leading manufacturer of RTO equipment and molecular sieve rotary equipment in terms of production and sales volume globally.

The core technology team of our company comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Six Institute). We currently have more than 360 employees, including more than 60 R&D technical backbones. Among them, there are 3 senior engineer researchers, 6 senior engineers, and 18 thermodynamic doctors.

Our core products are the rotary valve heat storage oxidation incinerator (RTO) and the molecular sieve adsorption concentration rotary wheel. Combined with our own environmental protection and thermal energy system engineering technology expertise, we can provide customers with comprehensive solutions for industrial waste gas treatment and carbon reduction and energy-saving in various working conditions.

認定、特許、栄誉

Our company has obtained the following certifications and qualifications: knowledge property management system certification, quality management system certification, environmental management system certification, construction industry enterprise qualification, high-tech enterprise, rotary valve heat storage oxidation furnace rotary valve patent, rotary wing heat storage incineration equipment patent, and disk-type molecular sieve rotary wheel patent, etc.

適切な RTO 機器の選び方

• Understand your waste gas characteristics and emission standards.
• Consider the required processing capacity and the frequency of use.
• Choose the appropriate heat storage material for the RTO system based on the waste gas temperature.
• Select the appropriate molecular sieve adsorption material based on the characteristics of the waste gas components.
• Choose the appropriate control system based on the operating requirements of the RTO system.

It is necessary to explain each point in detail to make an informed decision based on your specific needs.

当社のサービスプロセス

• Consultation and Evaluation: Preliminary consultation, on-site inspection, and needs analysis.
• Design and Plan: Scheme design, simulation and modeling, scheme review.
• Production and Manufacturing: Customized production, quality control, factory testing.
• Installation and Commissioning: On-site installation, commissioning, and training services.
• After-sales Support: Regular maintenance, technical support, and spare parts supply.

As a one-stop solution provider, our professional team can tailor an RTO solution for you and explain each point in detail.

著者宮