Recuperative Thermal Oxidizer for Off-Gas Treatment

Рекуперативен термичен окислител for Off-Gas Treatment

Introduction

A recuperative thermal oxidizer is a type of air pollution control system used for treating off-gases produced during industrial processes. It is an efficient and cost-effective solution for reducing harmful emissions and ensuring compliance with environmental regulations.

Working Principle

The recuperative thermal oxidizer operates based on the principle of thermal oxidation, which involves the combustion of organic compounds present in the off-gas stream. This process takes place at high temperatures, typically between 800 and 1,200 degrees Celsius (1,472 and 2,192 degrees Fahrenheit).

Main Components

Burner: The burner provides the necessary heat energy for the oxidation process.
Heat Exchanger: The heat exchanger recovers heat from the treated gases and transfers it to the incoming pollutant stream, reducing the overall energy consumption.
Secondary Combustion Chamber: This chamber ensures complete combustion of any unreacted compounds, further reducing emissions.
Control System: The control system monitors and regulates various parameters, such as temperature, flow rate, and oxygen levels, to ensure optimal performance.

Advantages

High Efficiency: Recuperative thermal oxidizers can achieve high destruction efficiencies, typically above 99%, effectively removing pollutants from the off-gas stream.
Energy Recovery: The heat exchanger allows for energy recovery, reducing fuel consumption and operating costs.
Versatility: These systems can handle a wide range of off-gas compositions and flow rates, making them suitable for various industries.
Environmental Compliance: By eliminating pollutants, the use of a recuperative thermal oxidizer helps companies meet regulatory requirements and protect the environment.

Applications

Recuperative thermal oxidizers are commonly used in industries such as:

Chemical manufacturing
Pharmaceutical production
Petrochemical refining
Painting and coating
Food processing

Заключение

The recuperative thermal oxidizer is a reliable and efficient solution for off-gas treatment. Its ability to achieve high destruction efficiencies, recover energy, and handle various off-gas compositions makes it a valuable asset for industries striving for environmental sustainability and regulatory compliance.

Рекуперативен термичен окислител

Представяне на компанията

We are a high-end equipment manufacturing enterprise specializing in the comprehensive treatment of volatile organic compounds (VOCs) and carbon reduction energy-saving technology. Our core technologies include thermal energy, combustion, sealing, and self-control. We have the capabilities for temperature field simulation, airflow field simulation modeling, ceramic heat storage material performance, molecular sieve adsorption material selection, and VOCs high-temperature incineration oxidation experimental testing.

Предимства на отбора

We have RTO technology research and development center and waste gas carbon reduction engineering technology center in Xi’an, as well as a 30,000 square meter production base in Yangling. We are a leading manufacturer in terms of production and sales of RTO equipment and molecular sieve rotary equipment. Our core technical team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Sixth Institute). We currently have over 360 employees, including more than 60 research and development technical backbone members, including 3 senior engineers at the professor level, 6 senior engineers, and 76 thermodynamics doctors.

Основни продукти

Our core products are the rotary valve regenerative thermal oxidizer (RTO) and molecular sieve adsorption concentration wheel. Combined with our expertise in environmental protection and thermal energy system engineering, we can provide customers with comprehensive solutions for industrial waste gas treatment and carbon reduction with thermal energy utilization under various operating conditions.

Certifications, Patents, and Honors

Сертификация на системата за управление на интелектуалната собственост
Сертифициране на системата за управление на качеството
Сертифициране на системата за управление на околната среда
Квалификация на предприятието в строителната индустрия
Високотехнологично предприятие
Patent for Rotary Valve Regenerative Thermal Oxidizer
Patent for Rotary Heat Storage Incineration Equipment
Patent for Disc Molecular Sieve Wheel

Selecting the Right RTO Equipment

Determine the characteristics of the exhaust gas
Understand local regulations and emission standards
Evaluate energy efficiency
Consider operation and maintenance
Budget and cost analysis
Select the appropriate type of RTO
Consider environmental and safety aspects
Performance testing and verification

Explanation:

– Determining the characteristics of the exhaust gas involves analyzing its composition, flow rate, and temperature.
– Understanding local regulations and emission standards ensures compliance and avoids penalties.
– Evaluating energy efficiency helps optimize the use of thermal energy and reduce operating costs.
– Considering operation and maintenance factors ensures smooth and reliable operation of the RTO system.
– Budget and cost analysis helps determine the financial feasibility of implementing an RTO solution.
– Selecting the appropriate type of RTO depends on factors such as exhaust gas volume, concentration, and temperature.
– Considering environmental and safety aspects ensures that the RTO system meets all necessary requirements.
– Performance testing and verification validate the effectiveness and efficiency of the RTO system.

Процес на обслужване

Consultation and evaluation: Initial consultation, on-site inspection, demand analysis
Design and solution development: Design proposal, simulation modeling, solution review
Production and manufacturing: Customized production, quality control, factory testing
Installation and commissioning: On-site installation, commissioning, training services
After-sales support: Regular maintenance, technical support, spare parts supply